Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Rogue 2008-2009 Approved Nissan Navara 2005 FFD

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.

Image preview - the first page of the document
FFD

>> Download FFD documenatation <<

Text preview - extract from the document

FRONT FINAL DRIVE

D DRIVELINE/AXLE

SECTION
FRONT FINAL DRIVE
FFD B

FFD

E
CONTENTS
PRECAUTIONS ......................................................... 2
. REAR COVER GASKET .......................................... 14 . F
Service Notice or Precautions ................................. 2 . Removal and Installation ....................................... 14
.
PREPARATION .......................................................... 3
. REMOVAL .......................................................... 14
.
Special Service Tools .............................................. 3
. INSTALLATION .................................................. 14
. G
Commercial Service Tools ....................................... 5 . FRONT FINAL DRIVE ASSEMBLY ......................... 15 .
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ....................................... 15
.
TROUBLESHOOTING ............................................... 6 . REMOVAL .......................................................... 15
.
H
NVH Troubleshooting Chart .................................... 6 . INSTALLATION .................................................. 16
.
DESCRIPTION ........................................................... 7
. Disassembly and Assembly ................................... 17 .
Cross-Sectional View .............................................. 7
. COMPONENTS .................................................. 17
.
DIFFERENTIAL GEAR OIL ....................................... 8 . ASSEMBLY INSPECTION AND ADJUSTMENT 18 ... I
Changing Differential Gear Oil ................................ 8 . DISASSEMBLY .................................................. 21
.
DRAINING ............................................................ 8
. INSPECTION AFTER DISASSEMBLY ............... 26 .
FILLING ................................................................ 8
. ADJUSTMENT AND SELECTION ADJUSTING J
Checking Differential Gear Oil ................................. 8 . WASHERS ......................................................... 27
.
OIL LEAKAGE AND OIL LEVEL .......................... 8 . ASSEMBLY ........................................................ 28
.
FRONT OIL SEAL ..................................................... 9. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 37 .
K
Removal and Installation ......................................... 9. General Specifications ........................................... 37
.
IDENTIFICATION STAMP OF REPLACEMENT Inspection and Adjustment .................................... 37.
FREQUENCY OF FRONT OIL SEAL .................. 9 . DRIVE GEAR RUNOUT ..................................... 37 .
REMOVAL ............................................................ 9
. DIFFERENTIAL SIDE GEAR CLEARANCE ...... 37 . L
INSTALLATION ...................................................11 . PRELOAD TORQUE .......................................... 37 .
SIDE OIL SEAL ....................................................... 13
. BACKLASH ........................................................ 37
.
Removal and Installation ....................................... 13 . COMPANION FLANGE RUNOUT ...................... 37 . M
REMOVAL .......................................................... 13
. SELECTIVE PARTS ........................................... 37 .
INSTALLATION .................................................. 13 .

FFD-1
PRECAUTIONS

PRECAUTIONS PFP:00001

Service Notice or Precautions EDS0034W

q Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
q Check for the correct installation status prior to removal or disassembly. When matching marks are
required, be certain they do not interfere with the function of the parts they are applied to.
q Overhaul should be done in a clean work area, a dust proof area is recommended.
q Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
q Always use shop paper for cleaning the inside of components.
q Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with new ones if necessary.
q Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
q Clean and flush the parts sufficiently and blow them dry.
q Be careful not to damage sliding surfaces and mating surfaces.
q When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil,
and foreign materials from the application and mating surfaces.
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If a
tightening sequence is specified, observe it.
q During assembly, observe the specified tightening torque.
q Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.

FFD-2
PREPARATION

PREPARATION PFP:00002
A
Special Service Tools EDS0034X

Tool number
Description
Tool name B
KV381054S0 Removing front oil seal
Puller
C

FFD
ZZA0601D

ST30720000 q Installing front oil seal
Drift q Installing side oil seal E
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

ZZA0811D

ST27863000 q Installing front oil seal
G
Drift q Installing side oil seal
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
H

ZZA1003D

I
ST29020001 Separating the upper link ball joint stud
Puller

NT143 K
ST3127S000 Measuring pinion bearing preload and total
Preload gauge preload
1: GG91030000 L
Torque wrench
2: HT62940000
Socket adapter (1/2)
3: HT62900000 M
Socket adapter (3/8) NT124

KV10111100 Removing rear cover
Seal cutter

S-NT046

ST3306S001 Removing and installing side bearing inner
Differential side bearing puller set race
1: ST33051001
Puller
2: ST33061000
Base
a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia. NT072

FFD-3
PREPARATION

Tool number
Description
Tool name

ST30031000 Removing pinion rear bearing inner race
Replacer

ZZA0700D

ST30611000 Installing pinion rear bearing outer race (Use
Drift bar with ST30613000)

S-NT090

ST30613000 Installing pinion rear bearing outer race
Drift
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.

ZZA1000D

KV38100200 Installing pinion front bearing outer race
Drift
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.

ZZA1143D

ST30901000 Installing pinion rear bearing inner race
Drift
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

ZZA0978D

ST33200000 Installing pinion front bearing inner race
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

ZZA1002D

FFD-4
PREPARATION

Tool number
Description A
Tool name

ST33230000 Installing side bearing inner race
Drift
a: 51 mm (2.01 in) dia. B
b: 41 mm (1.61 in) dia.
c: 28 mm (1.10 in) dia.

C
ZZA1046D

KV38100600 Installing side bearing adjusting shim
Drift FFD

SDIA0429J

Commercial Service Tools EDS0034Y
F

Tool name Description

Power tool Loosening nuts and bolts G

PBIC0190E
I
Removing and installing drive pinion lock nut

J
Flange wrench

K
NT771

FFD-5
Symptom

◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo