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FL


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FUEL SYSTEM


B ENGINE

                                                                                                                                                               A




                                                                                                     SECTION
                                                                                                              FUEL SYSTEM
                                                                                                                               FL                             FL



                                                                                                                                                              C


                                                                                                                                                              D


                                                                                                                                                               E
                                                                CONTENTS
PREPARATION .......................................................... 2
                                                                      .         FUEL TANK ............................................................... 9
                                                                                                                                                    .          F
 Commercial Service Tools ....................................... 2   .          Components ............................................................ 9
                                                                                                                                                    .
FUEL SYSTEM .......................................................... 3
                                                                      .          Removal and Installation ......................................... 9
                                                                                                                                                    .
 Checking Fuel Lines ................................................ 3
                                                                      .            REMOVAL ............................................................ 9
                                                                                                                                                    .         G
 General Precautions ............................................... 3.            INSTALLATION .................................................. 12
                                                                                                                                                    .
FUEL FILTER ............................................................. 4
                                                                      .            INSPECTION AFTER INSTALLATION ............... 13                 .
 Components ............................................................ 4
                                                                      .         FUEL LEVEL SENSOR UNIT .................................. 14        .
                                                                                                                                                              H
 Removal and Installation ......................................... 4 .          Components .......................................................... 14
                                                                                                                                                    .
   REMOVAL ............................................................ 4
                                                                      .          Removal and Installation ....................................... 14.
   INSTALLATION .................................................... 5.            REMOVAL .......................................................... 14
                                                                                                                                                    .
   INSPECTION AFTER INSTALLATION ................ 5                   .            INSPECTION AFTER REMOVAL ...................... 14               .          I
 Air Bleeding ............................................................. 5
                                                                      .            INSTALLATION .................................................. 15
                                                                                                                                                    .
 Draining Water from Fuel Filter ............................... 6    .            INSPECTION AFTER INSTALLATION ............... 15                 .
FUEL COOLER ......................................................... 7
                                                                      .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 16                      .          J
 Components (4WD Models Only) ........................... 7           .          Standard and Limit ................................................. 16
                                                                                                                                                    .
 Removal and Installation (4WD Models Only) ........ 7                .
   REMOVAL ............................................................ 7
                                                                      .
                                                                                                                                                               K
   INSTALLATION .................................................... 8.
   INSPECTION AFTER INSTALLATION ................ 8                   .

                                                                                                                                                               L



                                                                                                                                                              M




                                                                           FL-1
                              PREPARATION

PREPARATION                                                                              PFP:00002

Commercial Service Tools                                                                     EBS01E70



 Tool name                                          Description

 Fuel filter wrench                                 Removing fuel filter




                                        PBIC0519E


 Fuel tank lock ring wrench                         Removing and installing fuel tank lock ring




                                        ZZA0122D




                                 FL-2
                                             FUEL SYSTEM

FUEL SYSTEM                                                                                  PFP:17503
                                                                                                              A
Checking Fuel Lines                                                                               EBS01E71


Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-                                          FL
ration.
If necessary, repair or replace damaged parts.
                                                                                                             C


                                                                                                             D

                                                                                               SMA803A

                                                                                                              E
General Precautions                                                                               EBS01E72


WARNING:
When replacing fuel line parts, be sure to observe the following.                                             F
q  Put a "CAUTION: INFLAMMABLE" sign in workshop.
q  Be sure to work in a well-ventilated area and furnish workshop with a CO2 fire extinguisher.
q  Do not smoke while servicing fuel system. Keep open flames and spark away from work area.                 G
CAUTION:
q  Use diesel fuel required by the regulations for cetane number. Refer to GI-6, "DIESEL ENGINE" .
q  Before removing fuel line parts, perform the following procedures:                                        H



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