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FSU


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FRONT SUSPENSION


E SUSPENSION

                                                                                                                                                                  A




                                                                                   SECTION
                                                                                         FRONT SUSPENSION
                                                                                                               FSU                                                B



                                                                                                                                                                  C


                                                                                                                                                                  D


                                                                                                                                                                  FSU
                                                                CONTENTS
PRECAUTIONS ......................................................... 2
                                                                      .         UPPER LINK ............................................................ 13
                                                                                                                                                         .        F
 Precautions ............................................................. 2
                                                                      .          Removal and Installation ....................................... 13     .
PREPARATION .......................................................... 3
                                                                      .            REMOVAL .......................................................... 13 .
 Special Service Tools .............................................. 3
                                                                      .            INSPECTION AFTER REMOVAL ...................... 13                    .        G
 Commercial Service Tools ....................................... 4   .            INSTALLATION .................................................. 13    .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                           LOWER LINK ........................................................... 14.
TROUBLESHOOTING ............................................... 5     .          Removal and Installation ....................................... 14     .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 5     .            REMOVAL .......................................................... 14 .
FRONT SUSPENSION ASSEMBLY .......................... 6                .            INSPECTION AFTER REMOVAL ...................... 14                    .
 Components ............................................................ 6
                                                                      .            INSTALLATION .................................................. 14    .
ON-VEHICLE SERVICE ............................................ 7     .         UPPER BALL JOINT AND LOWER BALL JOINT... 15                                        I
 Front Suspension Parts ........................................... 7 .          Removal and Installation ....................................... 15     .
 Front Wheel Alignment ............................................ 7 .          Inspection .............................................................. 15
                                                                                                                                                         .
   PRELIMINARY INSPECTION .............................. 7            .            SWINGING FORCE ........................................... 15         .         J
   CAMBER AND CASTER ...................................... 8         .            TURNING FORCE ............................................. 15        .
   TOE-IN ................................................................. 8
                                                                      .            VERTICAL END PLAY ....................................... 15          .
   FRONT WHEEL TURNING ANGLE .................... 9                   .         KNUCKLE ................................................................ 16
                                                                                                                                                         .
                                                                                                                                                                  K
COIL SPRING AND SHOCK ABSORBER .............. 10                      .          On-Vehicle Inspection and Service ........................ 16           .
 Removal and Installation ....................................... 10  .          Removal and Installation ....................................... 16     .
   REMOVAL .......................................................... 10
                                                                      .            REMOVAL .......................................................... 16 .
   INSTALLATION .................................................. 10 .            INSPECTION AFTER REMOVAL ...................... 17                    .        L
 Disassembly and Assembly .................................. 10       .            INSTALLATION .................................................. 18    .
   DISASSEMBLY .................................................. 10  .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 19                           .
   INSPECTION AFTER DISASSEMBLY ...............11                     .          General Specifications (Front) ............................... 19       .        M
   ASSEMBLY .........................................................11
                                                                      .          Wheel Alignment (Unladen*              1 ) ............................... 19
                                                                                                                                                         .
STABILIZER BAR .................................................... 12.          Ball Joint ................................................................ 20
                                                                                                                                                         .
 Removal and Installation ....................................... 12  .                                                   1
                                                                                 Wheelarch Height (Unladen* ) ............................. 21           .
   REMOVAL .......................................................... 12
                                                                      .
   INSPECTION AFTER REMOVAL ...................... 12                 .
   INSTALLATION .................................................. 12 .




                                                                         FSU-1
                                              PRECAUTIONS

PRECAUTIONS                                                                                               PFP:00001

Precautions                                                                                                   EES002KG


q   When installing the rubber bushings, the final tightening must be done under unladen condition and with
    the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
    ately.
q   Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
    spare tire, jack, hand tools, and mats are in their designated positions.
q   After installing suspension components, check the wheel alignment.
q   Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
    apply any additional lubrication.




                                                     FSU-2
                                 PREPARATION

PREPARATION                                                                             PFP:00002
                                                                                                      A
Special Service Tools                                                                      EES002KI



 Tool number                                       Description
 Tool name                                                                                            B
 ST29020001                                        Removing ball joint for knuckle
 Gear arm puller                                   a: 34 mm (1.34 in)
                                                   b: 6.5 mm (0.256 in)                               C
                                                   c: 61.5 mm (2.421 in)


                                                                                                      D
                                        NT694


 HT72520000                                        Removing tie-rod outer end
 Ball joint remover                                                                                   FSU



                                                                                                      F

                                        NT146


 ST35652000                                        Disassembling and assembling strut                 G
 Strut attachment


                                                                                                      H

                                        ZZA0807D

                                                                                                       I
 KV991040S0                                        Measuring wheel alignment
 CCK gauge attachment
 1. Plate
 2. Guide bolts                                                                                        J
 3. Nuts
 4. Springs
 5. Center plate
 6. KV9910 4020 Adapter A               S-NT498                                                       K
    a: 72 mm (2.83 in) dia.
 7. KV9910 4030 Adapter B
    b: 65 mm (2.56 in) dia.
 8. KV9910 4040 Adapter C                                                                             L
    c: 57 mm (2.24 in) dia.
 9. KV9910 4050 Adapter D
    d: 53.4 mm (2.102 in) dia.
                                                                                                      M




                                    FSU-3
                           PREPARATION

Commercial Service Tools                                                        EES002KJ



 Tool name                                Description

 Spring compressor                        Removing and installing coil spring




                                  NT717




                              FSU-4
                x: Applicable
                                                                                   Symptom
                                                                                                                                                                                    Reference page




                                                                                                                                      Possible Cause and
                                                                                                                                      SUSPECTED PARTS




                                                                                                             Noise
                                                                                                     Shake


                                                                          Shimmy
                                                                Shudder
                                                                                         Vibration
                                                                                                                                                                                                                                                                                                                    NVH Troubleshooting Chart




                                Poor quality ride or handling
                                                                                                                     Improper installation, looseness                           FSU-6




                                



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