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LU


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ENGINE LUBRICATION SYSTEM


B ENGINE

                                                                                                                                                                A




                                                            ENGINE LUBRICATION SYSTEM
                                                                                                    SECTION                   LU                                LU



                                                                                                                                                                C


                                                                                                                                                                D


                                                                                                                                                                E
                                                                 CONTENTS
PRECAUTIONS ......................................................... 2.         OIL COOLER ........................................................... 11
                                                                                                                                                       .        F
 Precautions for Liquid Gasket ................................. 2     .          Components .......................................................... 11
                                                                                                                                                       .
   LIQUID GASKET APPLICATION PROCEDURE 2                               .....      Removal and Installation ....................................... 11  .
PREPARATION .......................................................... 3
                                                                       .            REMOVAL .......................................................... 11
                                                                                                                                                       .        G
 Special Service Tools .............................................. 3.            INSPECTION AFTER REMOVAL ...................... 12                 .
 Commercial Service Tools ....................................... 3    .            INSTALLATION .................................................. 12 .
LUBRICATION SYSTEM ........................................... 4       .            INSPECTION AFTER INSTALLATION ............... 12                   .
                                                                                                                                                                H
 Lubrication Circuit ................................................... 4
                                                                       .         OIL PUMP ................................................................ 14
                                                                                                                                                       .
ENGINE OIL .............................................................. 5
                                                                       .          Removal and Installation ....................................... 14  .
 Inspection ................................................................ 5
                                                                       .            REMOVAL .......................................................... 14
                                                                                                                                                       .
   ENGINE OIL LEVEL ............................................ 5     .            INSTALLATION .................................................. 14 .         I
   ENGINE OIL APPEARANCE ............................... 5             .            INSPECTION AFTER INSTALLATION ............... 14                   .
   ENGINE OIL LEAKAGE ....................................... 5        .          Components .......................................................... 14
                                                                                                                                                       .
   ENGINE OIL PRESSURE CHECK ...................... 5                  .          Disassembly and Assembly ................................... 14      .         J
 Changing Engine Oil ............................................... 6 .            DISASSEMBLY .................................................. 14  .
OIL FILTER ................................................................ 8
                                                                       .            INSPECTION AFTER DISASSEMBLY ............... 15                    .
 Removal and Installation ......................................... 8  .            ASSEMBLY ........................................................ 16
                                                                                                                                                       .
                                                                                                                                                                K
   REMOVAL ............................................................ 8
                                                                       .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 17                        .
   INSTALLATION .................................................... 8 .          Standard and Limit ................................................. 17
                                                                                                                                                       .
   INSPECTION AFTER INSTALLATION ................ 8                    .            OIL PRESSURE ................................................. 17  .
OIL FILTER BRACKET ............................................. 9     .            OIL CAPACITY (APPROXIMATE) ...................... 17               .         L
 Components ............................................................ 9
                                                                       .            OIL PUMP .......................................................... 17
                                                                                                                                                       .
 Removal and Installation ......................................... 9  .            REGULATOR VALVE ......................................... 17       .
   REMOVAL ............................................................ 9
                                                                       .                                                                                        M
   INSTALLATION .................................................. 10  .
   INSPECTION AFTER INSTALLATION .............. 10                     .




                                                                            LU-1
                                             PRECAUTIONS

PRECAUTIONS                                                                                            PFP:00001

Precautions for Liquid Gasket                                                                              EBS01E52

LIQUID GASKET APPLICATION PROCEDURE
1.   Remove the old liquid gasket adhering to the liquid gasket application surface and the mating surface.
q    Remove the liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
     holes.
2.   Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
     use) to remove adhering moisture, grease and foreign materials.
3.   Attach liquid gasket tube to the tube presser [SST].
     Use Genuine Liquid Gasket or equivalent.
q    Within five minutes of liquid gasket application, install the mating
     component.
q    If the liquid gasket protrudes, wipe it off immediately.
q    Do not retighten mounting bolts and nuts after the installation.
q    After 30 minutes or more have passed from the installation, fill
     engine oil and engine coolant.

                                                                                                        PBIC2160E




                                                     LU-2
                           PREPARATION

PREPARATION                                                                           PFP:00002
                                                                                                    A
Special Service Tools                                                                    EBS01E53



 Tool number
                                                 Description
 Tool name                                                                                          LU
 ST25051001                                      Measuring oil pressure
 Oil pressure gauge                              Maximum measuring range:
                                                 2,452 kPa (25 kg/cm2 , 356 psi)                    C


                                                                                                    D
                                     S-NT050


 ST25052000                                      Adapting oil pressure gauge to cylinder block
 Hose                                                                                               E



                                                                                                    F

                                     S-NT559


 WS39930000                                      Pressing the tube of liquid gasket                 G
 Tube presser


                                                                                                    H

                                     S-NT052

                                                                                                     I
Commercial Service Tools                                                                 EBS01E54



 Tool name                                       Description
                                                                                                     J
 Deep socket                                     Removing and installing oil pressure switch
                                                 a: 24 mm (0.94 in)

                                                                                                    K



                                     PBIC2072E
                                                                                                     L



                                                                                                    M




                              LU-3
                      LUBRICATION SYSTEM

LUBRICATION SYSTEM                          PFP:15010

Lubrication Circuit                               EBS01E55




                                           PBIC4098E




                             LU-4
                                               ENGINE OIL

ENGINE OIL                                                                                             PFP:KLA92
                                                                                                                       A
Inspection                                                                                                  EBS01E56

ENGINE OIL LEVEL
NOTE:                                                                                                               LU
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
                                                                                                                     C
2. Insert oil level gauge and make sure the engine oil level is within
     the range shown in the figure.
3. If it is out of range, adjust it.
                                                                                                                     D


                                                                                                                       E



                                                                                                                       F
                                                                                                         PBIC2823E


ENGINE OIL APPEARANCE
q   Check engine oil for white turbidity or heavy contamination.                                                       G
q   If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
    Repair or replace damaged parts.
                                                                                                                       H
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
q  Oil pan (lower and upper)                                                                                           I
q  Oil pan drain plug
q  Oil pressure switch
q  Oil filter and oil filter bracket                                                                                   J
q  Oil cooler
q  Oil pump housing
q  Vacuum pump                                                                                                         K
q  Cylinder head rear cover assembly
q  Front and rear chain cases
                                                                                                                       L
q  Mating surface between cylinder block and cylinder head
q  Mating surface between cylinder head and rocker cover
q  Front and rear oil seals                                                                                            M
q  Turbocharger
q  Oil tube connecting parts from turbocharger
ENGINE OIL PRESSURE CHECK
WARNING:
q  Be careful not to burn yourself, as the engine oil may be hot.
q  Oil pressure check should be done in "Neutral position"(M/T models) or "Parking position"(A/T
   models).
1. Check the engine oil level. Refer to LU-5, "ENGINE OIL LEVEL" .
2. Remove engine undercover front and engine undercover middle. Refer to EI-15, "FRONT BUMPER" .




                                                     LU-5
                                                 ENGINE OIL

3.   Disconnect harness connector at oil pressure switch (1), and
     remove oil pressure switch (1) using deep socket (commercial
     service tool).
        2   : Oil cooler
            : Engine front

     CAUTION:
     Do not drop or shock oil pressure switch.


                                                                                                        PBIC3334E




4.   Install the oil pressure gauge and hose [SST].




                                                                                                        SLC926-A



5.   Start engine and warm it up to normal operating temperature.
6.   Check oil pressure with engine running under no-load.
     NOTE:
     When engine oil temperature is low, engine oil pressure becomes high.
     Engine oil pressure [Engine oil temperature at 80



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