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>> Download LU documenatation <<Text preview - extract from the documentENGINE LUBRICATION SYSTEM
B ENGINE
A
ENGINE LUBRICATION SYSTEM
SECTION LU LU
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 2. OIL COOLER ........................................................... 11
. F
Precautions for Liquid Gasket ................................. 2 . Components .......................................................... 11
.
LIQUID GASKET APPLICATION PROCEDURE 2 ..... Removal and Installation ....................................... 11 .
PREPARATION .......................................................... 3
. REMOVAL .......................................................... 11
. G
Special Service Tools .............................................. 3. INSPECTION AFTER REMOVAL ...................... 12 .
Commercial Service Tools ....................................... 3 . INSTALLATION .................................................. 12 .
LUBRICATION SYSTEM ........................................... 4 . INSPECTION AFTER INSTALLATION ............... 12 .
H
Lubrication Circuit ................................................... 4
. OIL PUMP ................................................................ 14
.
ENGINE OIL .............................................................. 5
. Removal and Installation ....................................... 14 .
Inspection ................................................................ 5
. REMOVAL .......................................................... 14
.
ENGINE OIL LEVEL ............................................ 5 . INSTALLATION .................................................. 14 . I
ENGINE OIL APPEARANCE ............................... 5 . INSPECTION AFTER INSTALLATION ............... 14 .
ENGINE OIL LEAKAGE ....................................... 5 . Components .......................................................... 14
.
ENGINE OIL PRESSURE CHECK ...................... 5 . Disassembly and Assembly ................................... 14 . J
Changing Engine Oil ............................................... 6 . DISASSEMBLY .................................................. 14 .
OIL FILTER ................................................................ 8
. INSPECTION AFTER DISASSEMBLY ............... 15 .
Removal and Installation ......................................... 8 . ASSEMBLY ........................................................ 16
.
K
REMOVAL ............................................................ 8
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 17 .
INSTALLATION .................................................... 8 . Standard and Limit ................................................. 17
.
INSPECTION AFTER INSTALLATION ................ 8 . OIL PRESSURE ................................................. 17 .
OIL FILTER BRACKET ............................................. 9 . OIL CAPACITY (APPROXIMATE) ...................... 17 . L
Components ............................................................ 9
. OIL PUMP .......................................................... 17
.
Removal and Installation ......................................... 9 . REGULATOR VALVE ......................................... 17 .
REMOVAL ............................................................ 9
. M
INSTALLATION .................................................. 10 .
INSPECTION AFTER INSTALLATION .............. 10 .
LU-1
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Liquid Gasket EBS01E52
LIQUID GASKET APPLICATION PROCEDURE
1. Remove the old liquid gasket adhering to the liquid gasket application surface and the mating surface.
q Remove the liquid gasket completely from the liquid gasket application surface, mounting bolts, and bolt
holes.
2. Wipe the liquid gasket application surface and the mating surface with white gasoline (lighting and heating
use) to remove adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the tube presser [SST].
Use Genuine Liquid Gasket or equivalent.
q Within five minutes of liquid gasket application, install the mating
component.
q If the liquid gasket protrudes, wipe it off immediately.
q Do not retighten mounting bolts and nuts after the installation.
q After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
PBIC2160E
LU-2
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EBS01E53
Tool number
Description
Tool name LU
ST25051001 Measuring oil pressure
Oil pressure gauge Maximum measuring range:
2,452 kPa (25 kg/cm2 , 356 psi) C
D
S-NT050
ST25052000 Adapting oil pressure gauge to cylinder block
Hose E
F
S-NT559
WS39930000 Pressing the tube of liquid gasket G
Tube presser
H
S-NT052
I
Commercial Service Tools EBS01E54
Tool name Description
J
Deep socket Removing and installing oil pressure switch
a: 24 mm (0.94 in)
K
PBIC2072E
L
M
LU-3
LUBRICATION SYSTEM
LUBRICATION SYSTEM PFP:15010
Lubrication Circuit EBS01E55
PBIC4098E
LU-4
ENGINE OIL
ENGINE OIL PFP:KLA92
A
Inspection EBS01E56
ENGINE OIL LEVEL
NOTE: LU
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1. Pull out oil level gauge and wipe it clean.
C
2. Insert oil level gauge and make sure the engine oil level is within
the range shown in the figure.
3. If it is out of range, adjust it.
D
E
F
PBIC2823E
ENGINE OIL APPEARANCE
q Check engine oil for white turbidity or heavy contamination. G
q If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
H
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
q Oil pan (lower and upper) I
q Oil pan drain plug
q Oil pressure switch
q Oil filter and oil filter bracket J
q Oil cooler
q Oil pump housing
q Vacuum pump K
q Cylinder head rear cover assembly
q Front and rear chain cases
L
q Mating surface between cylinder block and cylinder head
q Mating surface between cylinder head and rocker cover
q Front and rear oil seals M
q Turbocharger
q Oil tube connecting parts from turbocharger
ENGINE OIL PRESSURE CHECK
WARNING:
q Be careful not to burn yourself, as the engine oil may be hot.
q Oil pressure check should be done in "Neutral position"(M/T models) or "Parking position"(A/T
models).
1. Check the engine oil level. Refer to LU-5, "ENGINE OIL LEVEL" .
2. Remove engine undercover front and engine undercover middle. Refer to EI-15, "FRONT BUMPER" .
LU-5
ENGINE OIL
3. Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch (1) using deep socket (commercial
service tool).
2 : Oil cooler
: Engine front
CAUTION:
Do not drop or shock oil pressure switch.
PBIC3334E
4. Install the oil pressure gauge and hose [SST].
SLC926-A
5. Start engine and warm it up to normal operating temperature.
6. Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
Engine oil pressure [Engine oil temperature at 80
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