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>> Download SC documenatation <<Text preview - extract from the documentSTARTING & CHARGING SYSTEM
K ELECTRICAL
A
STARTING & CHARGING SYSTEM
SECTION SC B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. REMOVAL .......................................................... 23 . F
Precautions for Supplemental Restraint System INSTALLATION .................................................. 23 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Disassembly and Assembly ................................... 23 .
SIONER" ................................................................. 3
. LHD MODELS .................................................... 23 . G
Wiring Diagrams and Trouble Diagnosis ................. 3 . RHD MODELS ................................................... 24 .
PREPARATION .......................................................... 4
. Disassembly .......................................................... 24
.
Special Service Tools .............................................. 4
. REAR COVER .................................................... 24 .
H
BATTERY ................................................................... 5
. REAR BEARING ................................................ 24 .
How to Handle Battery ............................................ 5 . Inspection .............................................................. 25
.
METHODS OF PREVENTING OVER-DIS- ROTOR CHECK ................................................. 25 .
CHARGE .............................................................. 5
. BRUSH CHECK ................................................. 25 . I
CHECKING ELECTROLYTE LEVEL ................... 5 . PULLEY CHECK (WITH CLUTCH TYPE) .......... 25 .
SPECIFIC GRAVITY CHECK .............................. 6 . STATOR CHECK ................................................ 25 .
Battery Test and Charging Chart ............................. 7 . Assembly ............................................................... 26
. J
CHART I ............................................................... 7
. RING FITTING IN REAR BEARING ................... 26 .
CHART II .............................................................. 8
. REAR COVER INSTALLATION .......................... 26 .
A: SLOW CHARGE .............................................. 9 . STARTING SYSTEM ................................................ 27 .
SC
B: STANDARD CHARGE ................................... 10 . System Description ................................................ 27 .
C: QUICK CHARGE ........................................... 12 . A/T MODELS ...................................................... 27 .
Removal and Installation ....................................... 13 . M/T MODELS ..................................................... 27 .
CHARGING SYSTEM .............................................. 14 . Wiring Diagram -- START -- ................................ 28 . L
System Description ............................................... 14. A/T MODELS ...................................................... 28 .
Wiring Diagram -- CHARGE -- ............................ 15 . M/T MODELS ..................................................... 29 .
Trouble Diagnosis ................................................. 16
. Trouble Diagnoses ................................................ 30 . M
DIAGNOSIS PROCEDURE ............................... 16 . Removal and Installation ....................................... 31 .
PRE-DIAGNOSIS INSPECTION ........................ 16 . REMOVAL .......................................................... 31 .
DIAGNOSIS CHART BY SYMPTOM ................. 16 . INSTALLATION .................................................. 31 .
INSPECTION FLOW BY CHARGE WARNING Disassembly and Assembly ................................... 32 .
LAMP ................................................................. 16
. Inspection .............................................................. 32
.
CHARGE WARNING LAMP LINE INSPECTION 17 ... MAGNETIC SWITCH CHECK ............................ 32 .
VOLTAGE DETECTION LINE AND CHARGE PINION/CLUTCH CHECK .................................. 33 .
WARNING LAMP INSPECTION ........................ 18 . BRUSH CHECK ................................................. 33 .
INSPECTION OF INSUFFICIENT ALTERNA- YOKE CHECK .................................................... 34 .
TOR POWER GENERATION ............................. 20 . ARMATURE CHECK .......................................... 35 .
INSPECTION OF EXCESSIVE ALTERNATOR Assembly ............................................................... 36
.
POWER GENERATION ..................................... 20 . PINION PROTRUSION LENGTH ADJUST-
DARK CURRENT INSPECTION ........................ 21 . MENT ................................................................. 36
.
OPERATION PROCEDURE OF CURRENT SERVICE DATA AND SPECIFICATIONS (SDS) ..... 37 .
MEASUREMENT PROBE FOR CONSULT-II .... 22 . Battery ................................................................... 37
.
Removal and Installation ....................................... 23 .
SC-1
Starter .................................................................... 37
.
Alternator ............................................................... 37
.
SC-2
PRECAUTIONS
PRECAUTIONS PFP:00011
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EKS00MZ4
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Wiring Diagrams and Trouble Diagnosis EKS00MZ5
When you read wiring diagrams, refer to the followings: G
q GI-15, "How to Read Wiring Diagrams" in GI section
q PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit in PG section
When you perform trouble diagnosis, refer to the followings: H
q GI-11, "How to Follow Trouble Diagnoses" in GI section
q GI-24, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section
I
J
SC
L
M
SC-3
PREPARATION
PREPARATION PFP:00002
Special Service Tools EKS00MZ6
Tool name Description
CONSULT-II unit, and
Program card
PBIA3527J
CONSULT-II CONVERTER
System diagnose and inspection
PBIA3526J
Current measurement probe for
CONSULT-II
EG1187 1900
MKIA0065E
SC-4
BATTERY
BATTERY PFP:00011
A
How to Handle Battery EKS00MZ7
CAUTION:
q If it becomes necessary to start the engine with a booster battery and jumper cables, use a 12-volt B
booster battery.
q After connecting battery cables, ensure that they are tightly clamped to battery terminals for good
contact. C
q Never add distilled water through the hole used to check specific gravity.
METHODS OF PREVENTING OVER-DISCHARGE
The following precautions must be taken to prevent over-discharging a battery. D
q The battery surface (particularly its top) should always be kept
clean and dry.
q The terminal connections should be clean and tight. E
q At every routine maintenance, check the electrolyte level.
This also applies to batteries designated as "low maintenance"
and "maintenance-free". F
G
MEL040F
H
q When the vehicle is not going to be used over a long period of
time, disconnect the negative battery terminal. (If the vehicle has
an extended storage switch, turn it off.)
I
J
SC
MEL041F
q Check the charge condition of the battery. L
Periodically check the specific gravity of the electrolyte. Keep a
close check on charge condition to prevent over-discharge.
M
MEL042F
CHECKING ELECTROLYTE LEVEL
WARNING:
Do not allow battery fluid to come in contact with skin, eyes, fabrics, or painted surfaces. After touch-
ing a battery, do not touch or rub your eyes until you have thoroughly washed your hands. If acid con-
tacts eyes, skin or clothing, immediately flush with water for 15 minutes and seek medical attention.
SC-5
BATTERY
q Remove the cell plug using a suitable tool.
q Add distilled water up to the MAX level.
MEL043F
Sulphation
A battery will be completely discharged if it is left unattended
for a long time and the specific gravity will become less than
1.100. This may result in sulphation on the cell plates.
To determine if a battery has been "sulphated", note its voltage
and current when charging it. As shown in the figure, less cur-
rent and higher voltage are observed in the initial stage of
charging sulphated batteries.
A sulphated battery may sometimes be brought back into ser-
vice by means of a long, slow charge, 12 hours or more, fol-
lowed by a battery capacity test.
SEL709E
SPECIFIC GRAVITY CHECK
1. Read hydrometer and thermometer indications at eye level.
2. Convert into specific gravity at 20
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