Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Rogue 2008-2009 Approved Nissan Navara 2005 RFD
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REAR FINAL DRIVE
D DRIVELINE/AXLE
A
SECTION RFD
REAR FINAL DRIVE
B
C
RFD
E
CONTENTS
WITH LIMITED SLIP DIFFERENTIAL SERVICE DATA AND SPECIFICATIONS (SDS) ..... 31 . F
General Specifications ........................................... 31
.
PRECAUTIONS ......................................................... 3 . Inspection and Adjustment .................................... 31
.
Limited Slip Differential (LSD) Performance Judge- PRELOAD TORQUE .......................................... 31 . G
ment ........................................................................ 3
. BACKLASH ........................................................ 31
.
METHOD FOR TROUBLESHOOTING ................ 3 . COMPANION FLANGE RUNOUT ...................... 31 .
Service Notice or Precautions ................................. 3 . SELECTIVE PARTS ........................................... 32.
PREPARATION .......................................................... 4 . H
Special Service Tools .............................................. 4 .
Commercial Service Tools ....................................... 5 .
WITH ELECTRONIC LOCKING DIFFEREN-
NOISE, VIBRATION, AND HARSHNESS (NVH) TIAL I
TROUBLESHOOTING ............................................... 7 . PRECAUTIONS ....................................................... 33.
NVH Troubleshooting Chart .................................... 7 . Precautions for Supplemental Restraint System
DESCRIPTION ........................................................... 8. (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- J
Cross-Sectional View .............................................. 8 . SIONER" ................................................................ 33
.
DIFFERENTIAL GEAR OIL ....................................... 9 . Precautions for Differential Case Assembly and Dif-
Changing Differential Gear Oil ................................ 9 . ferential Lock Control Unit Replacement ............. .. 33 .
DRAINING ............................................................ 9
. K
CHECK DIFF LOCK INDICATOR LAMP ............ 33 .
FILLING ................................................................ 9
. METHOD FOR ADJUSTMENT .......................... 34 .
Checking Differential Gear Oil ................................. 9 . Precautions ............................................................ 34
.
OIL LEAKAGE AND OIL LEVEL .......................... 9 . Service Notice or Precaution ................................. 35 . L
FRONT OIL SEAL ................................................... 10 . Wiring Diagrams and Trouble Diagnosis ............... 35 .
Removal and Installation ....................................... 10 . PREPARATION ........................................................ 36
.
REMOVAL .......................................................... 10 . Special Service Tools ............................................ 36. M
INSTALLATION ...................................................11 . Commercial Service Tools ..................................... 37 .
CARRIER COVER ................................................... 13 . NOISE, VIBRATION AND HARSHNESS (NVH)
Removal and Installation ....................................... 13 . TROUBLESHOOTING ............................................. 39 .
REMOVAL .......................................................... 13 . NVH Troubleshooting Chart .................................. 39 .
INSTALLATION .................................................. 13 . DIFFERENTIAL GEAR OIL ..................................... 40 .
REAR FINAL DRIVE ASSEMBLY ........................... 14 . Changing Differential Gear Oil ............................... 40 .
Removal and Installation ....................................... 14 . DRAINING .......................................................... 40
.
REMOVAL .......................................................... 14 . FILLING .............................................................. 40
.
INSTALLATION .................................................. 14 . Checking Differential Gear Oil ............................... 40 .
Disassembly and Assembly .................................. 15 . OIL LEAKAGE AND OIL LEVEL ........................ 40 .
COMPONENTS ................................................. 15 . DIFFERENTIAL LOCK SYSTEM ............................. 41 .
ASSEMBLY INSPECTION AND ADJUSTMENT 16 ... Cross-sectional View ............................................. 41.
DISASSEMBLY .................................................. 19 . Differential Lock Operation .................................... 42 .
INSPECTION AFTER DISASSEMBLY .............. 22 . System Description ................................................ 42
.
SELECTION ADJUSTING WASHERS .............. 23 . DIFFERENTIAL LOCK SOLENOID ................... 42 .
ASSEMBLY ........................................................ 24 . DIFFERENTIAL LOCK POSITION SWITCH ...... 42 .
RFD-1
DIFFERENTIAL LOCK CONTROL UNIT ........... 42 . DIAGNOSTIC PROCEDURE ..............................63 .
DIFFERENTIAL LOCK MODE SWITCH ............ 42 . Differential Lock Solenoid ......................................64.
DIFF LOCK INDICATOR LAMP .......................... 42 . CONSULT-II REFERENCE VALUE IN DATA
System Diagram .................................................... 43 . MONITOR MODE ...............................................64 .
COMPONENTS FUNCTION DESCRIPTION ..... 43 . DIFFERENTIAL LOCK CONTROL UNIT TER-
CAN Communication ............................................. 43 . MINALS AND REFERENCE VALUE ..................64 .
SYSTEM DESCRIPTION ................................... 43 . DIAGNOSTIC PROCEDURE ..............................65 .
TROUBLE DIAGNOSIS ........................................... 44 . COMPONENT INSPECTION ..............................68 .
Fail-safe Function .................................................. 44 . ABS System ...........................................................68
.
How to Perform Trouble Diagnosis ........................ 44 . DIAGNOSTIC PROCEDURE ..............................68 .
BASIC CONCEPT .............................................. 44 . CAN Communication Line ......................................69 .
Location of Electrical Parts .................................... 45 . DIAGNOSTIC PROCEDURE ..............................69 .
Wiring Diagram -- DIFLOC -- ............................... 46 . TROUBLE DIAGNOSIS FOR SYMPTOMS .............70 .
Trouble Diagnosis Chart for Symptoms ................. 48 . DIFF LOCK Indicator Lamp Does Not Turn ON .....70 .
Differential Lock Control Unit Input/Output Signal DIAGNOSTIC PROCEDURE ..............................70 .
Reference Values .................................................. 48 . DIFF LOCK Indicator Lamp Does Not Change ......73 .
DIFFERENTIAL LOCK CONTROL UNIT DIAGNOSTIC PROCEDURE ..............................73 .
INSPECTION TABLE ......................................... 48 . DIFF LOCK Indicator Lamp Sometimes Flashes ...74
CONSULT-II Function (DIFF LOCK) ...................... 50 . DIAGNOSTIC PROCEDURE ..............................74 .
FUNCTION ......................................................... 50 . DIFFERENTIAL LOCK CONTROL UNIT .................76 .
CONSULT-II SETTING PROCEDURE ............... 50 . Removal and Installation ...................................... ..76
.
SELF-DIAG RESULTS MODE ............................ 51 . REMOVAL ...........................................................76
.
DATA MONITOR MODE ..................................... 53 . INSTALLATION ...................................................76
.
TROUBLE DIAGNOSIS FOR SYSTEM ................... 54 . FRONT OIL SEAL ....................................................77
.
Power Supply Circuit For Differential Lock Control Removal and Installation ...................................... ..77
.
Unit ........................................................................ 54
. REMOVAL ...........................................................77
.
CONSULT-II REFERENCE VALUE IN DATA INSTALLATION ...................................................78
.
MONITOR MODE ............................................... 54 . CARRIER COVER ....................................................80.
DIFFERENTIAL LOCK CONTROL UNIT TER- Removal and Installation ...................................... ..80
.
MINALS AND REFERENCE VALUE .................. 54 . REMOVAL ...........................................................80
.
DIAGNOSTIC PROCEDURE ............................. 55 . INSTALLATION ...................................................80
.
Differential Lock Control Unit ................................. 56 . REAR FINAL DRIVE ASSEMBLY ............................81 .
DIAGNOSTIC PROCEDURE ............................. 56 . Removal and Installation ...................................... ..81
.
Differential Lock Mode Switch ............................... 56 . REMOVAL ...........................................................81
.
CONSULT-II REFERENCE VALUE IN DATA INSTALLATION ...................................................81
.
MONITOR MODE ............................................... 56 . Disassembly and Assembly ...................................82 .
DIFFERENTIAL LOCK CONTROL UNIT TER- COMPONENTS ..................................................82 .
MINALS AND REFERENCE VALUE .................. 56 . ASSEMBLY INSPECTION AND ADJUSTMENT...83
DIAGNOSTIC PROCEDURE ............................. 57 . DISASSEMBLY ...................................................86.
COMPONENT INSPECTION ............................. 59 . INSPECTION AFTER DISASSEMBLY ...............90 .
Differential Lock Position Switch ............................ 60 . SELECTION ADJUSTING WASHERS ...............90 .
CONSULT-II REFERENCE VALUE IN DATA ASSEMBLY .........................................................91
.
MONITOR MODE ............................................... 60 . SERVICE DATA AND SPECIFICATIONS (SDS) ... 100 .
DIFFERENTIAL CONTROL UNIT TERMINALS General Specifications ......................................... 100
.
AND REFERENCE VALUE ................................ 60 . Inspection and Adjustment ................................... 100 .
DIAGNOSTIC PROCEDURE ............................. 61 . PRELOAD TORQUE ........................................ 100 .
COMPONENT INSPECTION ............................. 63 . BACKLASH ....................................................... 100
.
Differential Lock Solenoid Relay ............................ 63 . COMPANION FLANGE RUNOUT .................... 100 .
CONSULT-II REFERENCE VALUE IN DATA SELECTIVE PARTS ......................................... 101 .
MONITOR MODE ............................................... 63 .
RFD-2
PRECAUTIONS
[WITH LIMITED SLIP DIFFERENTIAL]
PRECAUTIONS
[WITH LIMITED SLIP DIFFERENTIAL] PFP:00001
A
Limited Slip Differential (LSD) Performance Judgement EDS003IG
q Inspection is required when detecting any noise or malfunction while driving or turning. Improper condition
of oil or differential case assembly is suspected. Refer to RFD-3, "METHOD FOR TROUBLESHOOTING" B
.
METHOD FOR TROUBLESHOOTING
1. Check differential gear oil level and differential gear oil leakage. Refer to RFD-9, "Checking Differential C
Gear Oil" .
2. Changing differential gear oil. Refer to RFD-9, "Changing Differential Gear Oil" .
3. Start engine. Drive for 10 min. RFD
4. Again changing differential gear oil. Refer to RFD-9, "Changing Differential Gear Oil" .
5. Start engine. Drive for 10 min. Check if any noise or improper oil condition is detected.
E
q If OK, check differential gear oil level and differential gear oil leakage. Refer to RFD-9, "Checking Differ-
ential Gear Oil" .
q If NG, replace differential case assembly after checking each part of final drive. Refer to RFD-15, "Dis-
assembly and Assembly" . F
Service Notice or Precautions EDS0038Z
q Check for the correct installation status prior to removal or disassembly. If matching marks are required, G
be certain they do not interfere with the function of the parts when applied.
q Overhaul should be done in a clean work area, it is preferable to work in dust proof area.
q Before disassembly completely remove sand and mud from the exterior of the unit, preventing them from H
entering into the unit during disassembly or assembly.
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with new ones if necessary. I
q Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it. J
q Clean and flush the parts sufficiently and blow-dry them.
q Be careful not to damage sliding surfaces and mating surfaces.
q When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil, K
and foreign materials from the application and mounting surfaces.
q Always use shop paper for cleaning the inside of components.
L
q Avoid using cotton gloves or shop rags to prevent entering of lint.
q During assembly, observe the specified tightening torque, and apply new differential gear oil, petroleum
jelly, or multi-purpose grease as specified.
M
RFD-3
PREPARATION
[WITH LIMITED SLIP DIFFERENTIAL]
PREPARATION PFP:00002
Special Service Tools EDS003H7
Tool number
Description
Tool name
ST3127S000 Inspecting pinion bearing preload and
Preload gauge set total preload
1. GG91030000
Torque wrench
2. HT62940000 (1/2)
Socket adapter
3. HT62900000 (3/8)
NT124
Socket adapter
KV40104000 Removing and installing drive pinion
Flange wrench lock nut
a: 85 mm (3.35 in) dia.
b: 65 mm (2.56 in) dia.
NT659
KV381054S0 Removing front oil seal
Puller
ZZA0601D
KV10111100 Removing carrier cover
Seal cutter
S-NT046
KV38108800 Removing and installing side bearing
Adjuster tool adjuster
WDIA0192E
ST30021000 Removing drive pinion rear bearing
Puller inner race
ZZA0700D
RFD-4
PREPARATION
[WITH LIMITED SLIP DIFFERENTIAL]
Tool number
Description A
Tool name
ST30022000 Installing drive pinion rear bearing outer
Drift race
a: 46 mm (1.81 in) dia. B
b: 110 mm (4.33 in) dia.
C
NT660
KV38100300 Installing side bearing inner race
Drift RFD
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32mm (1.26 in) dia.
E
ZZA1046D
Commercial Service Tools EDS003H8
F
Tool name Description
Puller q Removing companion flange G
q Removing side bearing inner race
H
NT077
I
Drift Installing front oil seal
a: 96mm (3.77 in) dia.
b: 84 mm (3.30 in) dia.
J
K
NT115
Adapter Removing and installing side bearing
a: 43 mm (1.69 in) dia. inner race
L
M
PDIA0893E
Puller Removing side bearing inner race
ZZB0823D
Drift Installing drive pinion rear bearing outer
a: 89 mm (3.50 in) dia. race
b: 79 mm (3.11 in) dia.
ZZA0811D
RFD-5
PREPARATION
[WITH LIMITED SLIP DIFFERENTIAL]
Tool name Description
Drift Installing drive pinion front bearing outer
a: 67 mm (2.63 in) dia. race
PDIA0893E
Installer Installing drive pinion rear bearing inner
a: 51 mm (2.01 in) dia. race
b: 41 mm (1.61 in) dia.
NT065
RFD-6
Symptom
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