Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Rogue 2008-2009 Approved Nissan Navara 2005 TF
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download TF documenatation <<
Text preview - extract from the document
TRANSFER
D DRIVELINE/AXLE
A
SECTION TF
TRANSFER
B
C
TF
E
CONTENTS
PRECAUTIONS ......................................................... 4. 4WD WARNING LAMP ...................................... 17 . F
Precautions for Supplemental Restraint System ATP WARNING LAMP (A/T MODELS) ............... 17 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- System Diagram .................................................... 18
.
SIONER" ................................................................. 4
. COMPONENTS FUNCTION .............................. 18 . G
Precautions for Transfer Assembly and Transfer CAN Communication ............................................. 19 .
Control Unit Replacement ....................................... 4 . SYSTEM DESCRIPTION ................................... 19 .
CHECK 4WD SHIFT INDICATOR PATTERN ...... 4 . TROUBLE DIAGNOSIS ........................................... 20 .
H
METHOD FOR ADJUSTMENT WITH 4WD How to Perform Trouble Diagnosis ........................ 20 .
SHIFT SWITCH AT "2WD" ................................... 5 . BASIC CONCEPT .............................................. 20 .
METHOD FOR ADJUSTMENT WITH 4WD Location of Electrical Parts .................................... 21 .
SHIFT SWITCH AT "4H" OR "4LO" ...................... 5 . A/T MODELS ...................................................... 21
. I
Precautions ............................................................. 6
. M/T MODELS ..................................................... 22.
Service Notice ......................................................... 6
. Circuit Diagram ...................................................... 23
.
Wiring Diagrams and Trouble Diagnosis ................. 7 . A/T MODELS ...................................................... 23
. J
PREPARATION .......................................................... 8
. M/T MODELS ..................................................... 24.
Special Service Tools .............................................. 8. Wiring Diagram -- T/F -- ...................................... 25 .
Commercial Service Tools ..................................... 10 . A/T MODELS ...................................................... 25
.
K
NOISE, VIBRATION AND HARSHNESS (NVH) M/T MODELS ..................................................... 31.
TROUBLESHOOTING ..............................................11 . Trouble Diagnosis Chart for Symptoms ................. 38 .
NVH Troubleshooting Chart ...................................11 . Transfer Control Unit Input/Output Signal Refer-
TRANSFER FLUID .................................................. 12 . ence Values ........................................................... 38
. L
Replacement ......................................................... 12
. TRANSFER CONTROL UNIT INSPECTION
DRAINING .......................................................... 12
. TABLE ................................................................ 38
.
FILLING .............................................................. 12
. CONSULT-II Function (ALL MODE AWD/4WD) .... 44 . M
Inspection .............................................................. 12
. FUNCTION ......................................................... 44
.
FLUID LEAKAGE AND FLUID LEVEL ............... 12 . CONSULT-II SETTING PROCEDURE ............... 44 .
4WD SYSTEM ......................................................... 13. SELF-DIAG RESULT MODE .............................. 45 .
Cross-Section View ............................................... 13 . DATA MONITOR MODE ..................................... 47 .
Power Transfer ...................................................... 14
. Self-Diagnostic Procedure ..................................... 49 .
POWER TRANSFER DIAGRAM ....................... 14 . SELF-DIAGNOSTIC PROCEDURE (WITH
POWER TRANSFER FLOW .............................. 15 . CONSULT-II) ...................................................... 49
.
System Description ............................................... 15 . SELF-DIAGNOSTIC PROCEDURE (WITHOUT
TRANSFER CONTROL DEVICE ....................... 15 . CONSULT-II) ...................................................... 49
.
WAIT DETECTION SWITCH ............................. 15 . ERASE SELF-DIAGNOSIS ................................ 51 .
4LO SWITCH ..................................................... 15 . TROUBLE DIAGNOSIS FOR SYSTEM ................... 52 .
ATP SWITCH ..................................................... 15 . Power Supply Circuit For Transfer Control Unit ..... 52 .
TRANSFER CONTROL UNIT ............................ 15 . CONSULT-II REFERENCE VALUE IN DATA
TRANSFER SHIFT RELAY ................................ 15 . MONITOR MODE ............................................... 52 .
TRANSFER SHUT OFF RELAY ........................ 15 . TRANSFER CONTROL UNIT TERMINALS AND
4WD SHIFT SWITCH AND INDICATOR LAMP 16 ... REFERENCE VALUE ......................................... 52 .
TF-1
DIAGNOSTIC PROCEDURE ............................. 53 . REFERENCE VALUE .........................................82 .
COMPONENT INSPECTION ............................. 54 . DIAGNOSTIC PROCEDURE ..............................83 .
Transfer Control Unit ............................................. 54
. COMPONENT INSPECTION ..............................85 .
DIAGNOSTIC PROCEDURE ............................. 54 . Park/Neutral Position Switch ..................................85 .
Output Shaft Revolution Signal (TCM) .................. 55 . TRANSFER CONTROL UNIT TERMINALS AND
DIAGNOSTIC PROCEDURE ............................. 55 . REFERENCE VALUE .........................................85 .
Vehicle Speed Sensor (ABS) ................................. 55 . DIAGNOSTIC PROCEDURE ..............................85 .
DIAGNOSTIC PROCEDURE ............................. 55 . COMPONENT INSPECTION ..............................87 .
4LO Switch ............................................................ 56
. TROUBLE DIAGNOSIS FOR SYMPTOMS .............88 .
CONSULT-II REFERENCE VALUE IN DATA 4WD Shift Indicator Lamp and 4LO Indicator Lamp
MONITOR MODE ............................................... 56 . Do Not Turn ON .....................................................88
.
TRANSFER CONTROL UNIT TERMINALS AND SYMPTOM: .........................................................88
.
REFERENCE VALUE ......................................... 56 . DIAGNOSTIC PROCEDURE ..............................89 .
DIAGNOSTIC PROCEDURE ............................. 57 . 4WD Warning Lamp Does Not Turn ON ................91 .
COMPONENT INSPECTION ............................. 59 . SYMPTOM: .........................................................91
.
4WD Shift Switch ................................................... 59
. DIAGNOSTIC PROCEDURE ..............................92 .
CONSULT-II REFERENCE VALUE IN DATA 4WD Shift Indicator Lamp or 4LO Indicator Lamp
MONITOR MODE ............................................... 59 . Does Not Change ..................................................94
.
TRANSFER CONTROL UNIT TERMINALS AND SYMPTOM: .........................................................94
.
REFERENCE VALUE ......................................... 59 . DIAGNOSTIC PROCEDURE ..............................95 .
DIAGNOSTIC PROCEDURE ............................. 60 . ATP Warning Lamp Does Not Turn ON .................96 .
COMPONENT INSPECTION ............................. 62 . SYMPTOM: .........................................................96
.
Wait Detection Switch ............................................ 63
. DIAGNOSTIC PROCEDURE ..............................96 .
CONSULT-II REFERENCE VALUE IN DATA 4WD Shift Indicator Lamp Repeats Flashing .........98 .
MONITOR MODE ............................................... 63 . SYMPTOM: .........................................................98
.
TRANSFER CONTROL UNIT TERMINALS AND DIAGNOSTIC PROCEDURE ..............................98 .
REFERENCE VALUE ......................................... 63 . 4WD Warning Lamp Flashes Slowly ......................99 .
DIAGNOSTIC PROCEDURE ............................. 64 . SYMPTOM: .........................................................99
.
COMPONENT INSPECTION ............................. 66 . DIAGNOSTIC PROCEDURE ..............................99 .
PNP Switch Signal (TCM) ..................................... 66 . TRANSFER CONTROL UNIT ................................ 100 .
DIAGNOSTIC PROCEDURE ............................. 66 . Removal and Installation ...................................... 100
.
Actuator Motor ....................................................... 67
. REMOVAL ......................................................... 100
.
CONSULT-II REFERENCE VALUE IN DATA INSTALLATION ................................................. 100
.
MONITOR MODE ............................................... 67 . FRONT OIL SEAL .................................................. 101
.
TRANSFER CONTROL UNIT TERMINALS AND Removal and Installation ...................................... 101
.
REFERENCE VALUE ......................................... 67 . REMOVAL ......................................................... 101
.
DIAGNOSTIC PROCEDURE ............................. 68 . INSTALLATION ................................................. 102
.
COMPONENT INSPECTION ............................. 74 . REAR OIL SEAL .................................................... 103
.
Actuator Position Switch ........................................ 75. Removal and Installation ...................................... 103
.
CONSULT-II REFERENCE VALUE IN DATA REMOVAL ......................................................... 103
.
MONITOR MODE ............................................... 75 . INSTALLATION ................................................. 103
.
TRANSFER CONTROL UNIT TERMINALS AND TRANSFER CONTROL DEVICE ........................... 105 .
REFERENCE VALUE ......................................... 75 . Removal and Installation ...................................... 105
.
DIAGNOSTIC PROCEDURE ............................. 76 . REMOVAL ......................................................... 105
.
Transfer Control Device ......................................... 78. INSTALLATION ................................................. 105
.
CONSULT-II REFERENCE VALUE IN DATA AIR BREATHER HOSE .......................................... 107 .
MONITOR MODE ............................................... 78 . Removal and Installation ...................................... 107
.
TRANSFER CONTROL UNIT TERMINALS AND A/T MODELS .................................................... 107
.
REFERENCE VALUE ......................................... 78 . M/T MODELS .................................................... 109
.
DIAGNOSTIC PROCEDURE ............................. 79 . TRANSFER ASSEMBLY ........................................ 111 .
Engine Speed Signal (ECM) .................................. 81 . Removal and Installation ...................................... 111
.
DIAGNOSTIC PROCEDURE ............................. 81 . REMOVAL ......................................................... 111
.
CAN Communication Line ..................................... 82 . INSTALLATION ................................................. 112
.
DIAGNOSTIC PROCEDURE ............................. 82 . Disassembly and Assembly ................................. 112 .
ATP Switch ............................................................ 82
. COMPONENTS ................................................ 112 .
CONSULT-II REFERENCE VALUE IN DATA DISASSEMBLY ................................................. 114
.
MONITOR MODE ............................................... 82 . INSPECTION AFTER DISASSEMBLY ............. 119 .
TRANSFER CONTROL UNIT TERMINALS AND ASSEMBLY ....................................................... 120
.
TF-2
PLANETARY CARRIER ........................................ 129 . SHIFT CONTROL .................................................. 135.
Disassembly and Assembly ................................ 129 . Disassembly and Assembly ................................. 135 . A
DISASSEMBLY ................................................ 129
. DISASSEMBLY (A/T MODELS) ....................... 135 .
INSPECTION AFTER DISASSEMBLY ............ 130 . DISASSEMBLY (M/T MODELS) ....................... 135 .
ASSEMBLY ...................................................... 131
. INSPECTION AFTER DISASSEMBLY ............. 136 . B
FRONT DRIVE SHAFT .......................................... 133 . ASSEMBLY (A/T MODELS) ............................. 136 .
Disassembly and Assembly ................................ 133 . ASSEMBLY (M/T MODELS) ............................. 137 .
DISASSEMBLY ................................................ 133
. SERVICE DATA AND SPECIFICATIONS (SDS) ... 138 .
INSPECTION AFTER DISASSEMBLY ............ 133 . General Specifications ......................................... 138
. C
ASSEMBLY ...................................................... 134
. Inspection and Adjustment .................................. 138 .
PINION GEAR END PLAY ............................... 138 .
CLEARANCE BETWEEN SHIFT FORK AND TF
SLEEVE ........................................................... 138
.
E
F
G
H
I
J
K
L
M
TF-3
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EDS003ID
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Transfer Assembly and Transfer Control Unit Replacement EDS0031A
q When replacing transfer assembly or transfer control unit, check the 4WD shift indicator pattern and
adjustment of the position between transfer assembly and transfer control unit if necessary.
CHECK 4WD SHIFT INDICATOR PATTERN
1. Set 4WD shift switch to "2WD", "4H", "4LO", "4H" and "2WD" in order. Stay at each switch position for at
least 2 seconds.
2. Confirm 4WD shift indicator lamp and 4LO indicator lamp are changed properly as follows.
SDIA3289E
q If OK, the position between transfer assembly and transfer control unit is correct.
q If NG, the position is different between transfer assembly and transfer control unit.
Adjust the position between transfer assembly and transfer control unit. Refer to pattern table below.
Transfer position adjustment pattern
4WD shift switch condition Refer procedure
TF-5, "METHOD FOR ADJUSTMENT WITH 4WD
4WD shift switch is under "2WD" condition when engine is being stopped.
SHIFT SWITCH AT "2WD""
TF-5, "METHOD FOR ADJUSTMENT WITH 4WD
4WD shift switch is under "4H" or "4LO" condition when engine is being stopped.
SHIFT SWITCH AT "4H" OR "4LO""
NOTE:
Method of adjustment can be chosen voluntarily, according to location of 4WD shift switch.
TF-4
PRECAUTIONS
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT "2WD"
Select Adjustment Pattern A
1. Start engine. Run engine for at least 10 seconds.
2. Check 4WD shift indicator lamp and 4LO indicator lamp.
B
Indicator lamp condition Refer procedure
When 4WD shift indicator lamp or 4LO indicator lamp is flashing. TF-5, "Pattern A"
Except for above. TF-5, "Pattern B" C
Pattern A
1. Stay in the below for at least 2 seconds. TF
q For A/T models, stop the vehicle and move A/T selector lever to "N" position with the brake pedal
depressed.
q For M/T models, stop the vehicle and move M/T shift lever to the neutral position with the brake and
E
clutch pedal depressed.
2. Turn 4WD shift switch to "4LO" position. Stay in "4LO" for at least 2 seconds.
3. Turn ignition switch "OFF". F
4. Start engine.
5. Erase self-diagnosis. Refer to TF-46, "How to Erase Self-diagnostic Results" (with CONSULT-II) or TF-
51, "ERASE SELF-DIAGNOSIS" (without CONSULT-II). G
6. Check 4WD shift indicator lamp and 4LO indicator lamp again. Refer to TF-4, "CHECK 4WD SHIFT INDI-
CATOR PATTERN" .
If 4WD shift indicator lamp and 4LO indicator lamp do not indicate proper pattern, install new transfer con- H
trol unit and retry the above check.
Pattern B
1. Stay in the below for at least 2 seconds. I
q For A/T models, stop the vehicle and move A/T selector lever to "N" position with the brake pedal
depressed.
q For M/T models, stop the vehicle and move M/T shift lever to the neutral position with the brake and J
clutch pedal depressed.
2. Turn ignition switch "OFF".
3. Start engine. K
4. Erase self-diagnosis. Refer to TF-46, "How to Erase Self-diagnostic Results" (with CONSULT-II) or TF-
51, "ERASE SELF-DIAGNOSIS" (without CONSULT-II).
5. Check 4WD shift indicator lamp and 4LO indicator lamp again. Refer to TF-4, "CHECK 4WD SHIFT INDI- L
CATOR PATTERN" .
If 4WD shift indicator lamp and 4LO indicator lamp do not indicate proper pattern, install new transfer con-
trol unit and retry the above check. M
METHOD FOR ADJUSTMENT WITH 4WD SHIFT SWITCH AT "4H" OR "4LO"
1. Start engine. Run the engine for at least 10 seconds.
2. Stay in the below for at least 2 seconds.
q For A/T models, stop the vehicle and move A/T selector lever to "N" position with the brake pedal
depressed.
q For M/T models, stop the vehicle and move M/T shift lever to the neutral position with the brake and
clutch pedal depressed.
3. Turn 4WD shift switch to "2WD" position. Stay in "2WD" for at least 2 seconds.
4. Turn ignition switch "OFF".
5. Start engine.
6. Erase self-diagnosis. Refer to TF-46, "How to Erase Self-diagnostic Results" (with CONSULT-II) or TF-
51, "ERASE SELF-DIAGNOSIS" (without CONSULT-II).
7. Check 4WD shift indicator lamp and 4LO indicator lamp again. Refer to TF-4, "CHECK 4WD SHIFT INDI-
CATOR PATTERN" .
TF-5
PRECAUTIONS
If 4WD shift indicator lamp and 4LO indicator lamp do not indicate proper pattern, install new transfer con-
trol unit and retry the above check.
Precautions EDS0031B
q Before connecting or disconnecting the transfer control unit harness connector, turn ignition
switch "OFF" and disconnect the battery cables. Battery voltage is applied to transfer control unit
even if ignition switch is turned "OFF".
q When connecting or disconnecting pin connectors into or
from transfer control unit, take care not to damage pin ter-
minals (bend or break).
When connecting pin connectors make sure that there are
not any bends or breaks on transfer control unit pin termi-
nals.
SEF291H
q Before replacing transfer control unit, perform transfer con-
trol unit input/output signal inspection and make sure
whether transfer control unit functions properly or not.
Refer to TF-38, "Transfer Control Unit Input/Output Signal
Reference Values" .
MEF040DB
Service Notice EDS0031C
q After overhaul refill the transfer with new transfer fluid.
q Check the fluid level or replace the fluid only with the vehicle parked on level ground.
q During removal or installation, keep inside of transfer clear of dust or dirt.
q Disassembly should be done in a clean work area.
q Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.
q Check for the correct installation status prior to removal or disassembly. If matchmarks are required, be
certain they do not interfere with the function of the parts when applied.
q All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
q Gaskets, seals and O-rings should replaced any time the transfer is disassembled.
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
q Observe the specified torque when assembling.
q Clean and flush the parts sufficiently and blow-dry them.
q Be careful not to damage sliding surfaces and mating surfaces.
q Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transfer.
TF-6
PRECAUTIONS
Wiring Diagrams and Trouble Diagnosis EDS0031D
A
When reading wiring diagrams, refer to the following:
q GI-15, "How to Read Wiring Diagrams".
q PG-4, "POWER SUPPLY ROUTING CIRCUIT". B
When performing trouble diagnosis, refer to the following:
q GI-11, "How to Follow Trouble Diagnoses".
q GI-24, "How to Perform Efficient Diagnosis for an Electrical Incident". C
TF
E
F
G
H
I
J
K
L
M
TF-7
PREPARATION
PREPARATION PFP:00002
Special Service Tools EDS0031E
Tool number
Description
Tool name
KV40104000 q Removing self-lock nut
Flange wrench q Installing self-lock nut
a: 85 mm (3.35 in)
b: 65 mm (2.56 in)
NT659
KV381054S0 q Removing front oil seal
Puller q Removing rear oil seal
q Removing metal bushing
ZZA0601D
KV38100500 q Installing front oil seal
Drift q Installing rear oil seal
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia. q Installing rear bearing
q Installing front bearing
ZZA0811D
KV38100200 q Removing sun gear assembly and
Drift planetary carrier assembly
a: 65 mm (2.56 in) dia. q Removing input bearing
b: 49 mm (1.93 in) dia.
q Installing sun gear assembly and planetary
carrier assembly
ZZA1143D
ST30720000 q Installing input bearing
Drift q Installing input oil seal
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia. q Installing carrier bearing
ZZA0811D
KV32102700 Installing mainshaft rear bearing
Drift
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.
ZZA0534D
KV40104830 Installing input oil seal
Drift
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.50 in) dia.
ZZA1003D
TF-8
PREPARATION
Tool number
Description A
Tool name
ST35300000 q Removing carrier bearing
Drift q Installing metal bushing
a: 59 mm (2.32 in) dia. B
b: 45 mm (1.77 in) dia. q Removing front bearing
C
NT073
ST30021000 q Removing carrier bearing
Puller q Removing front bearing TF
q Removing rear bearing
E
ZZA0537D
ST33710000 q Removing needle bearing F
Drift q Removing metal bushing
a: 89 mm (3.5 in)
b: 30 mm (1.18 in) dia. q Removing rear bearing
c: 24 mm (0.94 in) dia. G
ZZA1057D
H
ST35325000 Removing metal bushing
Drift bar
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia. I
c: M12 ◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo