Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Rogue 2008-2009 Approved Nissan Rogue 2008 DLN
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TRANSMISSION & DRIVELINE
A
SECTION DLN DRIVELINE
B
C
DLN
E
CONTENTS
TRANSFER: TY30A C1210 ECM ....................................................... 19 F
Description ..............................................................19
.
BASIC INSPECTION ................................... 4
. DTC Logic ...............................................................19
.
Diagnosis Procedure ..............................................19 . G
DIAGNOSIS AND REPAIR WORK FLOW ........ 4
.
Work Flow ................................................................ 4
. C1211 AWD COMMUNICATION ...................... 20
Description ..............................................................20
.
FUNCTION DIAGNOSIS .............................. 5
. DTC Logic ...............................................................20
. H
Diagnosis Procedure ..............................................20 .
AWD SYSTEM .................................................... 5
.
System Diagram ....................................................... 5
. C1212 AWD COMMUNICATION ...................... 22 I
System Description .................................................. 7
. Description ..............................................................22
.
Component Parts Location ....................................... 9
. DTC Logic ...............................................................22
.
Component Description ............................................ 9
. Diagnosis Procedure ..............................................22 .
J
DIAGNOSIS SYSTEM (AWD CONTROL U1000 CAN COMM CIRCUIT ........................... 24
UNIT) .................................................................10
. Description ..............................................................24
.
CONSULT-III Function (ALL MODE AWD/4WD) .... 10 DTC Logic ...............................................................24
. K
Diagnosis Procedure ..............................................24 .
COMPONENT DIAGNOSIS ........................ 13
.
U1010 CONTROL UNIT (CAN) ......................... 25
C1201 AWD CONTROL UNIT ...........................13
. Description ..............................................................25
. L
Description ............................................................. 13
. DTC Logic ...............................................................25
.
DTC Logic .............................................................. 13
. Diagnosis Procedure ..............................................25 .
Diagnosis Procedure .............................................. 13. M
POWER SUPPLY AND GROUND CIRCUIT .... 26
C1203 ABS ACTUATOR AND ELECTRIC Description ..............................................................26
.
UNIT (CONTROL UNIT) ....................................14
. Diagnosis Procedure ..............................................26 .
Description ............................................................. 14
. N
DTC Logic .............................................................. 14
. AWD LOCK SWITCH ........................................ 28
Diagnosis Procedure .............................................. 14. Description ..............................................................28
.
Diagnosis Procedure ..............................................28 . O
C1204 AWD SOLENOID ...................................15
. Component Inspection ............................................29 .
Description ............................................................. 15
.
DTC Logic .............................................................. 15
. AWD WARNING LAMP .................................... 30
Diagnosis Procedure .............................................. 15. Description ..............................................................30
. P
Component Inspection ........................................... 17 . Diagnosis Procedure ..............................................30 .
C1205 AWD ACTUATOR RELAY ....................18
. AWD LOCK INDICATOR LAMP ....................... 32
Description ............................................................. 18
. Description ..............................................................32
.
DTC Logic .............................................................. 18
. Diagnosis Procedure ..............................................32 .
Diagnosis Procedure .............................................. 18.
Revision: 2008 January DLN-1 2008 Rogue
ECU DIAGNOSIS ....................................... 33
. EXCEPT FOR MEXICO : Precaution for Supple-
mental Restraint System (SRS) "AIR BAG" and
AWD CONTROL UNIT ...................................... 33
. "SEAT BELT PRE-TENSIONER" .......................... 51 .
Reference Value (Without VDC) ............................ 33 . EXCEPT FOR MEXICO : Service Notice or Pre-
Reference Value (With VDC) ................................. 35 . cautions for Transfer .............................................. 52
.
Wiring Diagram - AWD SYSTEM - ........................ 37 .
Fail Safe ................................................................ 39
. PREPARATION .......................................... 53
DTC Inspection Priority Chart ................................ 40 .
DTC Index ............................................................. 40
. PREPARATION ................................................ 53
.
Special Service Tools ............................................ 53
.
SYMPTOM DIAGNOSIS ............................ 42
.
ON-VEHICLE MAINTENANCE .................. 56
AWD SYSTEM SYMPTOMS ............................ 42
.
Symptom Table ..................................................... 42
. TRANSFER OIL ................................................ 56
.
Inspection ............................................................... 56
.
AWD WARNING LAMP DOES NOT TURN ON Draining .................................................................. 56
.
... 43 Refilling .................................................................. 56
.
Description ............................................................. 43
.
Diagnosis Procedure ............................................. 43 . ON-VEHICLE REPAIR ............................... 57
AWD WARNING LAMP DOES NOT TURN AWD CONTROL UNIT ..................................... 57
.
OFF ................................................................... 44
. Exploded View ....................................................... 57
.
Description ............................................................. 44
. Removal and Installation ........................................ 57
.
Diagnosis Procedure ............................................. 44 . REMOVAL AND INSTALLATION .............. 58
HEAVY TIGHT-CORNER BRAKING SYMP- TRANSFER ASSEMBLY .................................. 58
.
TOM OCCURS .................................................. 45
. Exploded View ....................................................... 58
.
Description ............................................................. 45
. Removal and Installation ........................................ 58
.
Diagnosis Procedure ............................................. 45 .
DISASSEMBLY AND ASSEMBLY ............ 60
VEHICLE DOES NOT ENTER AWD MODE .... 46
.
Description ............................................................. 46
. ADAPTER CASE .............................................. 60
.
Diagnosis Procedure ............................................. 46 . Exploded View ....................................................... 60
.
Disassembly ........................................................... 61
.
AWD WARNING LAMP BLINKS QUICKLY .... 47
. Assembly ............................................................... 61
.
Description ............................................................. 47
. Inspection After Disassembly ................................. 62 .
AWD WARNING LAMP BLINKS SLOWLY ..... 48
. RING GEAR SHAFT ......................................... 63
.
Description ............................................................. 48
. Exploded View ....................................................... 63
.
Diagnosis Procedure ............................................. 48 . Disassembly ........................................................... 64
.
NORMAL OPERATING CONDITION ............... 49
. Assembly ............................................................... 65
.
Description ............................................................. 49
. Inspection After Disassembly ................................. 66 .
NOISE, VIBRATION AND HARSHNESS DRIVE PINION .................................................. 67
.
(NVH) TROUBLESHOOTING ........................... 50
. Exploded View ....................................................... 67
.
Disassembly ........................................................... 68
.
NVH Troubleshooting Chart .................................. 50
.
Assembly ............................................................... 69
.
PRECAUTION ............................................ 51
. Adjustment ............................................................. 70
.
Inspection After Disassembly ................................. 79 .
PRECAUTIONS ................................................ 51
.
TRANSFER CASE ............................................ 80
.
FOR USA AND CANADA ........................................ 51 . Exploded View ....................................................... 80
.
FOR USA AND CANADA : Precaution for Supple- Disassembly ........................................................... 81
.
mental Restraint System (SRS) "AIR BAG" and Assembly ............................................................... 81
.
"SEAT BELT PRE-TENSIONER" .......................... 51 . Inspection ............................................................... 82
.
FOR USA AND CANADA : Service Notice or Pre-
cautions for Transfer .............................................. 51
. SERVICE DATA AND SPECIFICATIONS
(SDS) .......................................................... 83
EXCEPT FOR MEXICO ............................................ 51
.
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................ 83
.
Revision: 2008 January DLN-2 2008 Rogue
General Specifications ........................................... 83 . ON-VEHICLE MAINTENANCE ................... 97
.
Preload Torque ...................................................... 83
. A
Backlash ................................................................. 83
. REAR DIFFERENTIAL GEAR OIL ................... 97
Companion Flange Runout .................................... 83 . Inspection ...............................................................97
.
REAR PROPELLER SHAFT: 3F SPL18- Draining ..................................................................97
.
B
DOJ75 Refilling ...................................................................97
.
SYMPTOM DIAGNOSIS ............................. 84
. ON-VEHICLE REPAIR ................................ 98
.
C
NOISE, VIBRATION AND HARSHNESS FRONT OIL SEAL ............................................. 98
Exploded View ........................................................98
.
(NVH) TROUBLESHOOTING ...........................84
.
Removal and Installation ........................................98
.
NVH Troubleshooting Chart ................................... 84
. DLN
SIDE OIL SEAL ............................................... 100
PREPARATION .......................................... 85
. Exploded View ...................................................... 100
.
PREPARATION .................................................85
. Removal and Installation ...................................... 100
. E
Commercial Service Tool ....................................... 85
. ELECTRIC CONTROLLED COUPLING ......... 101
ON-VEHICLE MAINTENANCE ................... 86
. Exploded View ...................................................... 101
.
Removal and Installation ...................................... 101
. F
REAR PROPELLER SHAFT .............................86
.
Inspection ............................................................... 86
. REMOVAL AND INSTALLATION ............ 105
.
G
ON-VEHICLE REPAIR ................................ 87
. REAR FINAL DRIVE ASSEMBLY .................. 105
Exploded View ...................................................... 105
.
REAR PROPELLER SHAFT .............................87
. Removal and Installation ...................................... 105
.
H
Exploded View ....................................................... 87
.
Removal and Installation ........................................ 87 . DISASSEMBLY AND ASSEMBLY ........... 107
.
Inspection ............................................................... 89
. ELECTRIC CONTROLLED COUPLING ......... 107 I
SERVICE DATA AND SPECIFICATIONS Exploded View ...................................................... 107
.
Disassembly ......................................................... 108
.
(SDS) ........................................................... 90
. Assembly .............................................................. 108
.
Adjustment ............................................................ 110
. J
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................90
. Inspection After Disassembly ............................... 110 .
General Specifications ........................................... 90
. DIFFERENTIAL ASSEMBLY .......................... 111 K
Propeller Shaft Runout ........................................... 90
. Exploded View ...................................................... 111
.
Journal Axial Play ................................................... 90
. Disassembly ......................................................... 111
.
REAR FINAL DRIVE: R145 Assembly .............................................................. 113
.
L
Inspection After Disassembly ............................... 116 .
SYMPTOM DIAGNOSIS ............................. 91
.
DRIVE PINION ................................................ 117
NOISE, VIBRATION AND HARSHNESS Exploded View ...................................................... 117
. M
(NVH) TROUBLESHOOTING ...........................91
. Disassembly ......................................................... 118
.
NVH Troubleshooting Chart ................................... 91
. Assembly .............................................................. 119
.
Adjustment ............................................................ 122
.
PRECAUTION ............................................. 92
. Inspection After Disassembly ............................... 125 .
N
PRECAUTIONS .................................................92
.
SERVICE DATA AND SPECIFICATIONS
Service Notice or Precautions for Rear Final Drive 92
.... O
(SDS) ......................................................... 127
.
PREPARATION .......................................... 93
.
SERVICE DATA AND SPECIFICATIONS
PREPARATION .................................................93
. (SDS) ............................................................... 127 P
Special Service Tools ............................................. 93
. General Specification ........................................... 127 .
Commercial Service Tools ..................................... 95
. Drive Gear Runout ................................................ 127.
Differential Side Gear Clearance .......................... 127 .
FUNCTION DIAGNOSIS ............................. 96
. Preload Torque ..................................................... 127
.
Backlash ............................................................... 127
.
REAR FINAL DRIVE ASSEMBLY ....................96
. Companion Flange Runout ................................... 127 .
System Diagram ..................................................... 96
.
Revision: 2008 January DLN-3 2008 Rogue
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [TRANSFER: TY30A]
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000001730343
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, reproduce symptoms, and understand them fully.
Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if neces-
sary.
CAUTION:
Customers are not professional. Never guess easily like "maybe the customer means that...," or
"maybe the customer mentions this symptom".
>> GO TO 2.
2.CHECK AWD WARNING LAMP
Start engine and drive at 30 km/h (19 MPH) or more for approx. 1 minute.
Does AWD warning lamp turn ON?
YES >> GO TO 3.
NO >> GO TO 6.
3.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Perform AWD control unit self-diagnosis.
2. Check malfunction detected by self-diagnosis.
3. Erase AWD control unit self-diagnostic results.
>> GO TO 4.
4.CHECK TERMINALS AND HARNESS CONNECTORS
Check pin terminals for damage or loose connection with harness connector.
>> GO TO 5.
5.CHECK SYMPTOM REPRODUCTION
With CONSULT-III
Perform DTC reproduction procedure for the error system.
Is any error detected?
YES >> GO TO 2.
NO >> GO TO 6.
6.PERFORM SYMPTOM DIAGNOSIS
Perform the symptom diagnosis for each system.
Is any malfunction present?
YES >> GO TO 2.
NO >> GO TO 7.
7.FINAL CHECK
With CONSULT-III
Check input/output signal standard of AWD control unit.
Is the input/output the standard value?
YES >> INSPECTION END
NO >> GO TO 2.
Revision: 2008 January DLN-4 2008 Rogue
AWD SYSTEM
< FUNCTION DIAGNOSIS > [TRANSFER: TY30A]
FUNCTION DIAGNOSIS A
AWD SYSTEM
System Diagram INFOID:0000000001730344
B
CONTROL DIAGRAM (WITHOUT VDC)
C
DLN
E
F
G
H
I
J
K
JPDIE0003GB
CONTROL DIAGRAM (WITH VDC) L
M
N
O
P
Revision: 2008 January DLN-5 2008 Rogue
AWD SYSTEM
< FUNCTION DIAGNOSIS > [TRANSFER: TY30A]
JPDIE0004GB
CROSS-SECTIONAL VIEW
JSDIA0205ZZ
Revision: 2008 January DLN-6 2008 Rogue
AWD SYSTEM
< FUNCTION DIAGNOSIS > [TRANSFER: TY30A]
1. Transfer case 2. Adapter case 3. Ring gear shaft A
4. Ring gear 5. Companion flange 6. Drive pinion
System Description INFOID:0000000001730345
B
DESCRIPTION
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