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BR


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BRAKES

                                                                                                                                                                         A




                                                                                                      SECTION
                                                                                                                BRAKE SYSTEM
                                                                                                                                  BR                                     B



                                                                                                                                                                         C


                                                                                                                                                                         D


                                                                                                                                                                         E
                                                                    CONTENTS
SYMPTOM DIAGNOSIS .............................. 3
                                            .                                          Inspection ...............................................................12
                                                                                                                                                                .        BR
                                                                                       Draining ..................................................................12
                                                                                                                                                                .
NOISE, VIBRATION AND HARSHNESS                                                         Refilling ...................................................................12
                                                                                                                                                                .
(NVH) TROUBLESHOOTING ............................ 3
                                             .                                         Bleeding Brake System ..........................................13       .        G
  NVH Troubleshooting Chart ..................................... 3
                                                           .
                                                                                     BRAKE MASTER CYLINDER .......................... 14
PRECAUTION .............................................. 4
                                                     .                                 Inspection ...............................................................14
                                                                                                                                                             .
                                                                                                                                                                         H
PRECAUTIONS .................................................. 4
                                                         .                           BRAKE BOOSTER ........................................... 15
                                                                                       Inspection ...............................................................15
                                                                                                                                                             .
FOR USA AND CANADA ........................................... 4          .
 FOR USA AND CANADA : Precaution for Supple-                                         FRONT DISC BRAKE ....................................... 16                          I
 mental Restraint System (SRS) "AIR BAG" and
 "SEAT BELT PRE-TENSIONER" ............................. 4                .          BRAKE PAD .............................................................16
                                                                                                                                                        .
 FOR USA AND CANADA : Precaution Necessary                                            BRAKE PAD : Inspection ........................................16 .                J
 for Steering Wheel Rotation After Battery Discon-                                   DISC ROTOR ............................................................16
                                                                                                                                                        .
 nect .......................................................................... 4
                                                                          .           DISC ROTOR : Inspection ......................................16  .
 FOR USA AND CANADA : Precaution for Proce-                                                                                                                              K
 dure without Cowl Top Cover ................................... 5        .          REAR DISC BRAKE ......................................... 17
 FOR USA AND CANADA : Precaution for Brake
 System ..................................................................... 5
                                                                          .          BRAKE PAD .............................................................17
                                                                                                                                                        .
                                                                                      BRAKE PAD : Inspection ........................................17 .                L
FOR MEXICO ............................................................. 5
                                                                  .
 FOR MEXICO : Precaution for Supplemental Re-                                        DISC ROTOR ............................................................17
                                                                                                                                                        .
 straint System (SRS) "AIR BAG" and "SEAT BELT                                        DISC ROTOR : Inspection ......................................17  .                M
 PRE-TENSIONER" .................................................. 5
                                                                  .
 FOR MEXICO : Precaution Necessary for Steer-
                                                                                     ON-VEHICLE REPAIR ................................ 18
                                                                                                                                    .
 ing Wheel Rotation After Battery Disconnect ........... 6        .                  BRAKE PEDAL ................................................. 18                    N
 FOR MEXICO : Precaution for Procedure without                                         Exploded View ........................................................18
                                                                                                                                                         .
 Cowl Top Cover ....................................................... 6
                                                                  .                    Removal and Installation ........................................18
                                                                                                                                                         .
 FOR MEXICO : Precaution for Brake System .......... 6            .                    Inspection and Adjustment .....................................19 .
                                                                                                                                                                         O
PREPARATION ........................................... 8
                                                   .                                 BRAKE PIPING ................................................. 20
PREPARATION .................................................. 8
                                                         .                           FRONT ......................................................................20
                                                                                                                                                             .           P
  Commercial Service Tool ......................................... 8
                                                             .                        FRONT : Exploded View ........................................20       .
                                                                                      FRONT : Hydraulic Piping ......................................21      .
ON-VEHICLE MAINTENANCE .................... 9
                                       .                                              FRONT : Removal and Installation .........................22           .
BRAKE PEDAL .................................................. 9
                                                         .                            FRONT : Inspection ................................................22  .
  Inspection and Adjustment ....................................... 9
                                                             .                       REAR ........................................................................23
                                                                                                                                                              .
                                                                                      REAR : Exploded View ...........................................23      .
BRAKE FLUID ...................................................12
                                                           .

Revision: 2008 August                                                          BR-1                                                                 2009 Rogue
  REAR : Hydraulic Piping ........................................ 24
                                                                  .                 BRAKE CALIPER ASSEMBLY : Disassembly and
  REAR : Removal and Installation .......................... 24   .                 Assembly ............................................................... 37
                                                                                                                                                         .
  REAR : Inspection ................................................. 25
                                                                  .                 BRAKE CALIPER ASSEMBLY : Inspection and
                                                                                    Adjustment ............................................................. 39
                                                                                                                                                         .
BRAKE MASTER CYLINDER .......................... 26
                                             .
  Exploded View ....................................................... 26
                                                                        .         REAR DISC BRAKE ......................................... 40
                                                                                                                                        .
  Removal and Installation ....................................... 26   .
  Disassembly and Assembly ................................... 27       .         BRAKE PAD ............................................................. 40
                                                                                                                                                      .
  Inspection .............................................................. 28
                                                                        .          BRAKE PAD : Exploded View ................................ 40      .
                                                                                   BRAKE PAD : Removal and Installation ................ 40           .
BRAKE BOOSTER ........................................... 29
                                                      .                            BRAKE PAD : Inspection and Adjustment ............. 41             .
  Exploded View ....................................................... 29
                                                                    .
  Removal and installation ....................................... 29
                                                                    .             BRAKE CALIPER ASSEMBLY ............................... 41                 .
  Inspection and Adjustment .................................... 30 .              BRAKE CALIPER ASSEMBLY : Exploded View ... 42
                                                                                   BRAKE CALIPER ASSEMBLY : Removal and In-
VACUUM LINES ............................................... 32
                                                         .                         stallation ................................................................. 42
                                                                                                                                                            .
  Exploded View ....................................................... 32
                                                                        .          BRAKE CALIPER ASSEMBLY : Disassembly and
  Removal and Installation ....................................... 32   .          Assembly ............................................................... 43
                                                                                                                                                            .
  Inspection .............................................................. 32
                                                                        .          BRAKE CALIPER ASSEMBLY : Inspection and
                                                                                   Adjustment ............................................................. 45
                                                                                                                                                            .
FRONT DISC BRAKE ....................................... 34
                                                     .
                                                                                  SERVICE DATA AND SPECIFICATIONS
BRAKE PAD ............................................................ 34
                                                                   .              (SDS) .......................................................... 47
 BRAKE PAD : Exploded View ............................... 34      .
 BRAKE PAD : Removal and Installation ................ 34          .              SERVICE DATA AND SPECIFICATIONS
 BRAKE PAD : Inspection and Adjustment ............. 35            .              (SDS) ................................................................ 47
                                                                                                                                                     .
                                                                                    General Specifications ........................................... 47
                                                                                                                                                        .
BRAKE CALIPER ASSEMBLY ............................... 35                .
                                                                                    Brake Pedal ........................................................... 47
                                                                                                                                                        .
 BRAKE CALIPER ASSEMBLY : Exploded View ... 36
                                                                                    Brake Booster ........................................................ 47
                                                                                                                                                        .
 BRAKE CALIPER ASSEMBLY : Removal and In-
                                                                                    Front Disc Brake .................................................... 47
                                                                                                                                                        .
 stallation ................................................................ 36
                                                                         .
                                                                                    Rear Disc Brake ..................................................... 47
                                                                                                                                                        .




Revision: 2008 August                                                        BR-2                                                                2009 Rogue
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