Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Rogue 2008-2009 Approved Nissan Rogue 2009 DLN
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TRANSMISSION & DRIVELINE
A
SECTION DLN DRIVELINE
B
C
DLN
E
CONTENTS
TRANSFER: TY30A C1210 ECM ....................................................... 18 F
Description ..............................................................18
.
BASIC INSPECTION ................................... 4
. DTC Logic ...............................................................18
.
Diagnosis Procedure ..............................................18 . G
DIAGNOSIS AND REPAIR WORK FLOW ........ 4
.
Work Flow ................................................................ 4
. C1211 AWD COMMUNICATION ...................... 19
Description ..............................................................19
.
FUNCTION DIAGNOSIS .............................. 5
. DTC Logic ...............................................................19
. H
Diagnosis Procedure ..............................................19 .
AWD SYSTEM .................................................... 5
.
System Diagram ....................................................... 5
. C1212 AWD COMMUNICATION ...................... 21 I
System Description .................................................. 7
. Description ..............................................................21
.
Component Parts Location ....................................... 9
. DTC Logic ...............................................................21
.
Component Description ............................................ 9
. Diagnosis Procedure ..............................................21 .
J
DIAGNOSIS SYSTEM (AWD CONTROL U1000 CAN COMM CIRCUIT ........................... 23
UNIT) .................................................................10
. Description ..............................................................23
.
CONSULT-III Function (ALL MODE AWD/4WD) .... 10 DTC Logic ...............................................................23
. K
Diagnosis Procedure ..............................................23 .
COMPONENT DIAGNOSIS ........................ 12
.
U1010 CONTROL UNIT (CAN) ......................... 24
C1201 AWD CONTROL UNIT ...........................12
. Description ..............................................................24
. L
Description ............................................................. 12
. DTC Logic ...............................................................24
.
DTC Logic .............................................................. 12
. Diagnosis Procedure ..............................................24 .
Diagnosis Procedure .............................................. 12. M
POWER SUPPLY AND GROUND CIRCUIT .... 25
C1203 ABS ACTUATOR AND ELECTRIC Description ..............................................................25
.
UNIT (CONTROL UNIT) ....................................13
. Diagnosis Procedure ..............................................25 .
Description ............................................................. 13
. N
DTC Logic .............................................................. 13
. AWD LOCK SWITCH ........................................ 27
Diagnosis Procedure .............................................. 13. Description ..............................................................27
.
Diagnosis Procedure ..............................................27 . O
C1204 AWD SOLENOID ...................................14
. Component Inspection ............................................28 .
Description ............................................................. 14
.
DTC Logic .............................................................. 14
. AWD WARNING LAMP .................................... 29
Diagnosis Procedure .............................................. 14. Description ..............................................................29
. P
Component Inspection ........................................... 16 . Diagnosis Procedure ..............................................29 .
C1205 AWD ACTUATOR RELAY ....................17
. AWD LOCK INDICATOR LAMP ....................... 31
Description ............................................................. 17
. Description ..............................................................31
.
DTC Logic .............................................................. 17
. Diagnosis Procedure ..............................................31 .
Diagnosis Procedure .............................................. 17.
Revision: 2008 August DLN-1 2009 Rogue
ECU DIAGNOSIS ....................................... 32
. PREPARATION .......................................... 51
AWD CONTROL UNIT ...................................... 32
. PREPARATION ................................................ 51
.
Reference Value (Without VDC) ............................ 32 . Special Service Tools ............................................ 51
.
Reference Value (With VDC) ................................. 34 .
Wiring Diagram - AWD SYSTEM - ........................ 36 . ON-VEHICLE MAINTENANCE .................. 54
Fail Safe ................................................................ 38
.
DTC Inspection Priority Chart ................................ 39 .
TRANSFER OIL ................................................ 54
.
Inspection ............................................................... 54
.
DTC Index ............................................................. 39
.
Draining .................................................................. 54
.
SYMPTOM DIAGNOSIS ............................ 41
. Refilling .................................................................. 54
.
AWD WARNING LAMP DOES NOT TURN ON ON-VEHICLE REPAIR ............................... 55
... 41
AWD CONTROL UNIT ..................................... 55
.
Description ............................................................. 41
.
Exploded View ....................................................... 55
.
Diagnosis Procedure ............................................. 41 .
Removal and Installation ........................................ 55
.
AWD WARNING LAMP DOES NOT TURN
REMOVAL AND INSTALLATION .............. 56
OFF ................................................................... 42
.
Description ............................................................. 42
. TRANSFER ASSEMBLY .................................. 56
.
Diagnosis Procedure ............................................. 42 . Exploded View ....................................................... 56
.
Removal and Installation ........................................ 56
.
HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS .................................................. 43
. DISASSEMBLY AND ASSEMBLY ............ 58
Description ............................................................. 43
.
Diagnosis Procedure ............................................. 43 . ADAPTER CASE .............................................. 58
.
Exploded View ....................................................... 58
.
VEHICLE DOES NOT ENTER AWD MODE .... 44
. Disassembly ........................................................... 59
.
Description ............................................................. 44
. Assembly ............................................................... 59
.
Diagnosis Procedure ............................................. 44 . Inspection After Disassembly ................................. 60 .
AWD WARNING LAMP BLINKS QUICKLY .... 45
. RING GEAR SHAFT ......................................... 61
.
Description ............................................................. 45
. Exploded View ....................................................... 61
.
Disassembly ........................................................... 62
.
AWD WARNING LAMP BLINKS SLOWLY ..... 46
.
Assembly ............................................................... 63
.
Description ............................................................. 46
.
Inspection After Disassembly ................................. 64 .
Diagnosis Procedure ............................................. 46 .
DRIVE PINION .................................................. 65
.
NORMAL OPERATING CONDITION ............... 47
.
Exploded View ....................................................... 65
.
Description ............................................................. 47
.
Disassembly ........................................................... 66
.
NOISE, VIBRATION AND HARSHNESS Assembly ............................................................... 67
.
(NVH) TROUBLESHOOTING ........................... 48
. Adjustment ............................................................. 68
.
NVH Troubleshooting Chart .................................. 48
. Inspection After Disassembly ................................. 77 .
PRECAUTION ............................................ 49
. TRANSFER CASE ............................................ 78
.
Exploded View ....................................................... 78
.
PRECAUTIONS ................................................ 49
. Disassembly ........................................................... 79
.
Assembly ............................................................... 79
.
FOR USA AND CANADA ........................................ 49 . Inspection ............................................................... 80
.
FOR USA AND CANADA : Precaution for Supple-
mental Restraint System (SRS) "AIR BAG" and SERVICE DATA AND SPECIFICATIONS
"SEAT BELT PRE-TENSIONER" .......................... 49 . (SDS) .......................................................... 81
FOR USA AND CANADA : Service Notice or Pre-
cautions for Transfer .............................................. 49
. SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................ 81
.
FOR MEXICO ........................................................... 49
. General Specifications ........................................... 81 .
FOR MEXICO : Precaution for Supplemental Re- Preload Torque ...................................................... 81
.
straint System (SRS) "AIR BAG" and "SEAT BELT Backlash ................................................................ 81
.
PRE-TENSIONER" ................................................ 49 . Companion Flange Runout .................................... 81 .
FOR MEXICO : Service Notice or Precautions for
Transfer ................................................................. 50
.
Revision: 2008 August DLN-2 2009 Rogue
REAR PROPELLER SHAFT: 3F SPL18- REAR DIFFERENTIAL GEAR OIL ................... 95
DOJ75 Inspection ...............................................................95
. A
Draining ..................................................................95
.
SYMPTOM DIAGNOSIS ............................. 82
. Refilling ...................................................................95
.
B
NOISE, VIBRATION AND HARSHNESS ON-VEHICLE REPAIR ................................ 96
.
(NVH) TROUBLESHOOTING ...........................82
.
NVH Troubleshooting Chart ................................... 82
. FRONT OIL SEAL ............................................. 96
Exploded View ........................................................96
. C
PREPARATION .......................................... 83
. Removal and Installation ........................................96
.
PREPARATION .................................................83
. SIDE OIL SEAL ................................................. 98
DLN
Commercial Service Tool ....................................... 83
. Exploded View ........................................................98
.
Removal and Installation ........................................98
.
ON-VEHICLE MAINTENANCE ................... 84
.
ELECTRIC CONTROLLED COUPLING ........... 99 E
REAR PROPELLER SHAFT .............................84
. Exploded View ........................................................99
.
Inspection ............................................................... 84
. Removal and Installation ........................................99
.
ON-VEHICLE REPAIR ................................ 85
. REMOVAL AND INSTALLATION ............ 103
. F
REAR PROPELLER SHAFT .............................85
. REAR FINAL DRIVE ASSEMBLY .................. 103
Exploded View ....................................................... 85
. Exploded View ...................................................... 103
. G
Removal and Installation ........................................ 85 . Removal and Installation ...................................... 103
.
Inspection ............................................................... 87
.
DISASSEMBLY AND ASSEMBLY ........... 105
.
SERVICE DATA AND SPECIFICATIONS H
(SDS) ........................................................... 88
. ELECTRIC CONTROLLED COUPLING ......... 105
Exploded View ...................................................... 105
.
SERVICE DATA AND SPECIFICATIONS Disassembly ......................................................... 106
. I
(SDS) .................................................................88
. Assembly .............................................................. 106
.
General Specifications ........................................... 88
. Adjustment ............................................................ 108
.
Propeller Shaft Runout ........................................... 88
. Inspection After Disassembly ............................... 108 .
J
Journal Axial Play ................................................... 88
.
DIFFERENTIAL ASSEMBLY .......................... 110
REAR FINAL DRIVE: R145 Exploded View ...................................................... 110
.
Disassembly ......................................................... 111
. K
FUNCTION DIAGNOSIS ............................. 89
.
Assembly .............................................................. 112
.
REAR FINAL DRIVE ASSEMBLY ....................89
. Inspection After Disassembly ............................... 115 .
System Diagram ..................................................... 89
. L
DRIVE PINION ................................................ 117
SYMPTOM DIAGNOSIS ............................. 90
. Exploded View ...................................................... 117
.
Disassembly ......................................................... 118
.
NOISE, VIBRATION AND HARSHNESS Assembly .............................................................. 119
. M
(NVH) TROUBLESHOOTING ...........................90
. Adjustment ............................................................ 122
.
NVH Troubleshooting Chart ................................... 90
. Inspection After Disassembly ............................... 125 .
N
PRECAUTION ............................................. 91
. SERVICE DATA AND SPECIFICATIONS
(SDS) ......................................................... 127
.
PRECAUTIONS .................................................91
.
Service Notice or Precautions for Rear Final Drive 91
.... SERVICE DATA AND SPECIFICATIONS O
(SDS) ............................................................... 127
PREPARATION .......................................... 92
. General Specification ........................................... 127 .
Drive Gear Runout ................................................ 127. P
PREPARATION .................................................92
.
Differential Side Gear Clearance .......................... 127 .
Special Service Tools ............................................. 92
.
Preload Torque ..................................................... 127
.
Commercial Service Tools ..................................... 94
.
Backlash ............................................................... 127
.
ON-VEHICLE MAINTENANCE ................... 95
. Companion Flange Runout ................................... 127 .
Revision: 2008 August DLN-3 2009 Rogue
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [TRANSFER: TY30A]
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000004235861
DETAILED FLOW
1.INTERVIEW FROM THE CUSTOMER
Clarify customer complaints before inspection. First of all, reproduce symptoms, and understand them fully.
Ask customer about his/her complaints carefully. Check symptoms by driving vehicle with customer, if neces-
sary.
CAUTION:
Customers are not professional. Never guess easily like "maybe the customer means that...," or
"maybe the customer mentions this symptom".
>> GO TO 2.
2.CHECK AWD WARNING LAMP
Start engine and drive at 30 km/h (19 MPH) or more for approx. 1 minute.
Does AWD warning lamp turn ON?
YES >> GO TO 3.
NO >> GO TO 6.
3.PERFORM SELF-DIAGNOSIS
With CONSULT-III
1. Perform AWD control unit self-diagnosis.
2. Check malfunction detected by self-diagnosis.
3. Erase AWD control unit self-diagnostic results.
>> GO TO 4.
4.CHECK TERMINALS AND HARNESS CONNECTORS
Check pin terminals for damage or loose connection with harness connector.
>> GO TO 5.
5.CHECK SYMPTOM REPRODUCTION
With CONSULT-III
Perform DTC reproduction procedure for the error system.
Is any error detected?
YES >> GO TO 2.
NO >> GO TO 6.
6.PERFORM SYMPTOM DIAGNOSIS
Perform the symptom diagnosis for each system.
Is any malfunction present?
YES >> GO TO 2.
NO >> GO TO 7.
7.FINAL CHECK
With CONSULT-III
Check input/output signal standard of AWD control unit.
Is the input/output the standard value?
YES >> INSPECTION END
NO >> GO TO 2.
Revision: 2008 August DLN-4 2009 Rogue
AWD SYSTEM
< FUNCTION DIAGNOSIS > [TRANSFER: TY30A]
FUNCTION DIAGNOSIS A
AWD SYSTEM
System Diagram INFOID:0000000004235862
B
CONTROL DIAGRAM (WITHOUT VDC)
C
DLN
E
F
G
H
I
J
K
JPDIE0003GB
CONTROL DIAGRAM (WITH VDC) L
M
N
O
P
Revision: 2008 August DLN-5 2009 Rogue
AWD SYSTEM
< FUNCTION DIAGNOSIS > [TRANSFER: TY30A]
JPDIE0004GB
CROSS-SECTIONAL VIEW
JSDIA0205ZZ
Revision: 2008 August DLN-6 2009 Rogue
AWD SYSTEM
< FUNCTION DIAGNOSIS > [TRANSFER: TY30A]
1. Transfer case 2. Adapter case 3. Ring gear shaft A
4. Ring gear 5. Companion flange 6. Drive pinion
System Description INFOID:0000000004235863
B
DESCRIPTION
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