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EM


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ENGINE

                                                                                                                                                                      A




                                                                                                   SECTION
                                                                                           ENGINE MECHANICAL
                                                                                                                               EM                                     EM



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                                                                                                                                                                      D


                                                                                                                                                                      E
                                                                    CONTENTS
SYMPTOM DIAGNOSIS .............................. 3
                                            .                                          FOR MEXICO : Draining Engine Coolant .............. 9 .                        F
                                                                                       FOR MEXICO : Disconnecting Fuel Piping ............ 9 .
NOISE, VIBRATION AND HARSHNESS                                                         FOR MEXICO : Removal and Disassembly ........... 9    .
(NVH) TROUBLESHOOTING ............................ 3
                                             .                                         FOR MEXICO :                                                                   G
  NVH Troubleshooting Chart ..................................... 3
                                                           .                           Inspection, Repair and Replacement .................... 9
                                                                                                                                             .
                                                                                       FOR MEXICO : Assembly and Installation ............ 9 .
PRECAUTION .............................................. 5
                                                     .                                 FOR MEXICO :
                                                                                                                                                                      H
                                                                                       Parts Requiring Angle Tightening ......................... 9
                                                                                                                                             .
PRECAUTIONS .................................................. 5
                                                         .                             FOR MEXICO : Liquid Gasket ...............................10
                                                                                                                                             .
FOR USA AND CANADA ........................................... 5          .
 FOR USA AND CANADA : Precaution for Proce-
                                                                                     PREPARATION .......................................... 11
                                                                                                                                        .                              I
 dure without Cowl Top Cover ................................... 5        .          PREPARATION ................................................. 11
 FOR USA AND CANADA : Precaution Necessary                                             Special Service Tools ...........................................11
                                                                                                                                                    .
 for Steering Wheel Rotation After Battery Discon-                                                                                                                    J
                                                                                       Commercial Service Tools ....................................12
                                                                                                                                                    .
 nect .......................................................................... 5
                                                                          .
 FOR USA AND CANADA : Precaution for Supple-                                         ON-VEHICLE MAINTENANCE ................... 15
                                                                                                                            .
 mental Restraint System (SRS) "AIR BAG" and                                                                                                                          K
 "SEAT BELT PRE-TENSIONER" ............................. 5                .          DRIVE BELTS ................................................... 15
 FOR USA AND CANADA :                                                                  Exploded View ........................................................15
                                                                                                                                                             .
 Draining Engine Coolant ......................................... 6      .            Checking .................................................................15
                                                                                                                                                             .
                                                                                                                                                                      L
 FOR USA AND CANADA :                                                                  Tension Adjustment ...............................................15  .
 Disconnecting Fuel Piping ...................................... 6       .            Removal and Installation ........................................15   .
 FOR USA AND CANADA :
 Removal and Disassembly ..................................... 6          .          AIR CLEANER FILTER ..................................... 17                      M
 FOR USA AND CANADA :                                                                  Removal and Installation ........................................17
                                                                                                                                                    .
 Inspection, Repair and Replacement ..................... 6               .          SPARK PLUG ................................................... 18
 FOR USA AND CANADA :                                                                                                                                                 N
                                                                                       Exploded View ........................................................18
                                                                                                                                                             .
 Assembly and Installation ....................................... 6      .
                                                                                       Removal and Installation ........................................18   .
 FOR USA AND CANADA :
                                                                                       Inspection ...............................................................19
                                                                                                                                                             .
 Parts Requiring Angle Tightening .......................... 6            .
                                                                                                                                                                      O
 FOR USA AND CANADA : Liquid Gasket ............... 7                     .          CAMSHAFT VALVE CLEARANCE .................. 20
                                                                                       Inspection and Adjustment .....................................20
                                                                                                                                                  .
FOR MEXICO ............................................................. 8
                                                                  .
 FOR MEXICO : Precaution for Procedure without                                       COMPRESSION PRESSURE ........................... 23                              P
 Cowl Top Cover ....................................................... 8
                                                                  .                    Inspection ...............................................................23
                                                                                                                                                             .
 FOR MEXICO : Precaution Necessary for Steer-
 ing Wheel Rotation After Battery Disconnect ........... 8        .                  ON-VEHICLE REPAIR ................................ 25
                                                                                                                                    .
 FOR MEXICO : Precaution for Supplemental Re-
 straint System (SRS) "AIR BAG" and "SEAT BELT                                       DRIVE BELT AUTO-TENSIONER .................... 25
 PRE-TENSIONER" .................................................. 8
                                                                  .                    Exploded View ........................................................25
                                                                                                                                                         .
                                                                                       Removal and Installation ........................................25
                                                                                                                                                         .


Revision: 2008 August                                                          EM-1                                                               2009 Rogue
AIR CLEANER AND AIR DUCT ....................... 27
                                             .                                   ENGINE ASSEMBLY ....................................... 61
                                                                                                                                     .
  Exploded View ....................................................... 27
                                                                        .          Exploded View ....................................................... 61
                                                                                                                                                          .
  Removal and Installation ....................................... 27   .          Removal and Installation ........................................ 61   .
  Inspection .............................................................. 28
                                                                        .          Inspection ............................................................... 65
                                                                                                                                                          .

INTAKE MANIFOLD ......................................... 29
                                                      .                          DISASSEMBLY AND ASSEMBLY ............ 66
  Exploded View ....................................................... 29
                                                                        .
  Removal and Installation ....................................... 29   .        ENGINE STAND SETTING .............................. 66
                                                                                                                                 .
  Inspection .............................................................. 31
                                                                        .          Setting .................................................................... 66
                                                                                                                                                            .

EXHAUST MANIFOLD AND THREE WAY                                                   ENGINE UNIT ................................................... 68
                                                                                                                                             .
CATALYST ....................................................... 32
                                                             .                     Disassembly ........................................................... 68
                                                                                                                                                        .
  Exploded View ....................................................... 32
                                                                        .          Assembly ............................................................... 68
                                                                                                                                                        .
  Removal and Installation ....................................... 32   .
                                                                                 TIMING CHAIN ................................................. 69
                                                                                                                                            .
  Inspection .............................................................. 33
                                                                        .
                                                                                   Exploded View ....................................................... 69
                                                                                                                                                          .
OIL PAN (LOWER) ........................................... 34
                                                        .                          Removal and Installation ........................................ 70   .
  Exploded View ....................................................... 34
                                                                        .          Inspection ............................................................... 77
                                                                                                                                                          .
  Removal and Installation ....................................... 34   .
                                                                                 CYLINDER HEAD ............................................. 79
                                                                                                                                         .
  Inspection .............................................................. 36
                                                                        .
                                                                                   Exploded View ....................................................... 79
                                                                                                                                                          .
OIL PAN (UPPER) AND OIL STRAINER ......... 37
                                       .                                           Removal and Installation ........................................ 80   .
  Exploded View ....................................................... 37
                                                                        .          Disassembly and Assembly ................................... 81        .
  Removal and Installation ....................................... 37   .          Inspection ............................................................... 85
                                                                                                                                                          .
  Inspection .............................................................. 39
                                                                        .
                                                                                 CYLINDER BLOCK .......................................... 88
                                                                                                                                       .
IGNITION COIL, SPARK PLUG AND ROCK-                                                Exploded View ....................................................... 88
                                                                                                                                                          .
ER COVER ........................................................ 40
                                                              .                    Disassembly and Assembly ................................... 89        .
  Exploded View ....................................................... 40
                                                                    .              Inspection ............................................................... 96
                                                                                                                                                          .
  Removal and Installation ....................................... 40
                                                                    .            HOW TO SELECT PISTON AND BEARING .. 105
FUEL INJECTOR AND FUEL TUBE ................ 43
                                         .                                         Description ........................................................... 105
                                                                                                                                                            .
  Exploded View ....................................................... 43
                                                                        .          Piston ................................................................... 105
                                                                                                                                                            .
  Removal and Installation ....................................... 43   .          Connecting Rod Bearing ...................................... 106        .
  Inspection .............................................................. 46
                                                                        .          Main Bearing ........................................................ 108.

CAMSHAFT ...................................................... 48
                                                            .                    SERVICE DATA AND SPECIFICATIONS
  Exploded View ....................................................... 48
                                                                        .        (SDS) ......................................................... 112
  Removal and Installation ....................................... 48   .
  Inspection .............................................................. 53
                                                                        .        SERVICE DATA AND SPECIFICATIONS
                                                                                 (SDS) ............................................................... 112
                                                                                                                                                    .
OIL SEAL .......................................................... 58
                                                                .                  General Specification .......................................... 112    .
                                                                                   Drive belt .............................................................. 112
                                                                                                                                                           .
VALVE OIL SEAL .................................................... 58
                                                                .                  Spark Plug ........................................................... 112
                                                                                                                                                           .
 VALVE OIL SEAL : Removal and Installation ........ 58          .                  Intake Manifold ..................................................... 113
                                                                                                                                                           .
FRONT OIL SEAL .................................................... 58
                                                                .                  Exhaust Manifold ................................................. 113  .
 FRONT OIL SEAL : Removal and Installation ....... 59           .                  Camshaft .............................................................. 113
                                                                                                                                                           .
                                                                                   Cylinder Head ..................................................... 115 .
REAR OIL SEAL ...................................................... 59
                                                                 .                 Cylinder Block ..................................................... 117.
 REAR OIL SEAL : Removal and Installation ......... 59           .                 Main Bearing ....................................................... 121.
                                                                                   Connecting Rod Bearing .................................... 122         .
REMOVAL AND INSTALLATION .............. 61
                                    .




Revision: 2008 August                                                      EM-2                                                                  2009 Rogue
         NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS                                                                    A
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart                                  INFOID:0000000004231377
                                                                                     EM



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                                                         JPBIA0561GB

1.   Locate the area where noise occurs.
2.   Confirm the type of noise.
3.   Specify the operating condition of engine.

Revision: 2008 August                             EM-3        2009 Rogue
              NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
< SYMPTOM DIAGNOSIS >
4. Check specified noise source.
If necessary, repair or replace these parts.

                                        Operating condition of engine
  Location      Type of       Before   After    When                                  Source of                                  Refer-
                                                          When     When     While                        Check item
  of noise       noise        warm-    warm-    start-                                 noise                                   ence page
                                                          idling   racing   driving
                               up       up       ing
 Top of en-    Ticking or                                                             Tappet
                                C       A         --        A        B        --                   Valve clearance               EM-20
 gine          clicking                                                               noise
 Rocker
 cover                                                                                Camshaft     Camshaft journal oil
 Cylinder      Rattle           C       A         --        A        B        C       bearing      clearance                    EM-113
 head                                                                                 noise        Camshaft runout

                                                                                                   Piston to piston pin oil
               Slap or                                                                Piston pin   clearance
                               --       A         --        B        B        --                                                EM-117
               knock                                                                  noise        Connecting rod bushing
                                                                                                   oil clearance
                                                                                                   Piston to cylinder bore
 Crank-                                                                                            clearance
 shaft pul-                                                                                        Piston ring side clear-
               Slap or                                                                Piston
 ley                            A       --        --        B        B        A                    ance                         EM-117
               rap                                                                    slap noise
 Cylinder                                                                                          Piston ring end gap
 block                                                                                             Connecting rod bend
 (Side of                                                                                          and torsion
 engine)                                                                              Connect-     Connecting rod bushing
 Oil pan                                                                              ing rod      oil clearance                EM-117
               Knock            B       A         C         B        B        B
                                                                                      bearing      Connecting rod bearing       EM-122
                                                                                      noise        oil clearance
                                                                                                   Main bearing oil clear-
                                                                                      Main bear-                                EM-121
               Knock            B       A         --        A        B        C                    ance
                                                                                      ing noise                                 EM-117
                                                                                                   Crankshaft runout
                                                                                      Timing
 Front of                                                                                          Timing chain cracks
                                                                                      chain and
 engine        Tapping or                                                                          and wear                      EM-77
                                A       A         --        B        B        B       chain ten-
 Front cov-    ticking                                                                             Timing chain tensioner        EM-69
                                                                                      sioner
 er                                                                                                operation
                                                                                      noise
                                                                                      Drive belt
               Squeak-
                                                                                      (Sticking
               ing or fizz-     A       B         --        B        B        B                    Drive belt deflection
                                                                                      or slip-
               ing                                                                                                               EM-15
                                                                                      ping)
 Front of
                                                                                      Drive belt   Idler pulley bearing op-
 engine        Creaking         A       B         A         B        A        B
                                                                                      (Slipping)   eration
                                                                                      Water                                      CO-24,
               Squall
                                A       B         --        B        A        B       pump         Water pump operation         "Inspec-
               Creak
                                                                                      noise                                       tion"
A: Closely related B: Related C: Sometimes related       --: Not related




Revision: 2008 August                                           EM-4                                                          2009 Rogue
                                              PRECAUTIONS
< PRECAUTION >
PRECAUTION                                                                                                                     A
PRECAUTIONS
FOR USA AND CANADA
                                                                                                                               EM
FOR USA AND CANADA : Precaution for Procedure without Cowl Top Cover
                                                                                                     INFOID:0000000004300769


When performing the procedure after removing cowl top cover, cover                                                             C
the lower end of windshield with urethane, etc.

                                                                                                                               D


                                                                                                                               E



                                                                                                                               F
                                                                                                               PIIB3706J


FOR USA AND CANADA : Precaution Necessary for Steering Wheel Rotation After
Battery Disconnect                                                                                   INFOID:0000000004300770   G

NOTE:



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