Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Titan 2004-2009 Approved Nissan Titan 2004 BR
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F BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. DISASSEMBLY AND ASSEMBLY ...................... 16 . BR
Precautions for Supplemental Restraint System With ABLS or VDC ................................................ 16 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- REMOVAL AND INSTALLATION ....................... 17 .
SIONER" ................................................................. 3
. DISASSEMBLY AND ASSEMBLY ...................... 17 . G
Precautions for Brake System ................................. 3 . BRAKE BOOSTER .................................................. 18 .
PREPARATION .......................................................... 4
. On-Vehicle Service ................................................ 18.
Special Service Tool ................................................ 4
. OPERATING CHECK ......................................... 18 .
H
Commercial Service Tools ....................................... 4 . AIRTIGHT CHECK ............................................. 18 .
NOISE, VIBRATION, AND HARSHNESS (NVH) With ABS or BLSD ................................................. 19 .
TROUBLESHOOTING ............................................... 5 . REMOVAL .......................................................... 19
.
NVH Troubleshooting Chart .................................... 5 . INSPECTION AFTER REMOVAL ...................... 19 . I
BRAKE PEDAL ......................................................... 6
. INSTALLATION .................................................. 20 .
Inspection and Adjustment ...................................... 6 . With VDC ............................................................... 20
.
INSPECTION ....................................................... 6
. REMOVAL .......................................................... 20
. J
ADJUSTMENT ..................................................... 6 . INSPECTION AFTER REMOVAL ...................... 21 .
Removal and Installation ......................................... 7 . INSTALLATION .................................................. 21 .
REMOVAL ............................................................ 8
. VACUUM LINES ...................................................... 22 .
K
INSPECTION AFTER REMOVAL ........................ 9 . Removal and Installation ....................................... 22 .
INSTALLATION .................................................... 9. Inspection .............................................................. 22
.
BRAKE FLUID ......................................................... 10
. VISUAL INSPECTION ........................................ 22 .
On-board Inspection .............................................. 10. CHECK VALVE INSPECTION ............................ 22 . L
LEVEL CHECK .................................................. 10 . FRONT DISC BRAKE .............................................. 23 .
Drain and Refill ...................................................... 10
. On-vehicle Inspection ............................................ 23 .
Bleeding Brake System ..........................................11 . PAD WEAR INSPECTION .................................. 23 . M
BRAKE PIPING AND HOSE ................................... 12 . Components .......................................................... 23
.
Hydraulic Circuit .................................................... 12
. Removal and Installation of Brake Pad ................. 24 .
Removal and Installation of Front Brake Piping and REMOVAL .......................................................... 24
.
Brake Hose ........................................................... 12
. INSTALLATION .................................................. 24 .
REMOVAL .......................................................... 12
. Removal and Installation of Brake Caliper Assembly
INSTALLATION .................................................. 13 . and Disc Rotor ....................................................... 24
.
Removal and Installation of Rear Brake Piping and REMOVAL .......................................................... 24
.
Brake Hose ........................................................... 13
. INSTALLATION .................................................. 24 .
REMOVAL .......................................................... 13
. Disassembly and Assembly of Brake Caliper
INSTALLATION .................................................. 13 . Assembly ............................................................... 25
.
Inspection After Installation ................................... 14 . DISASSEMBLY .................................................. 25 .
BRAKE MASTER CYLINDER ................................. 15 . CALIPER INSPECTION ..................................... 26 .
On-board Inspection .............................................. 15. ASSEMBLY ........................................................ 26.
LEAK INSPECTION ........................................... 15 . DISC ROTOR INSPECTION .............................. 27 .
With ABS ............................................................... 15
. BRAKE BURNISHING PROCEDURE ................ 27 .
REMOVAL AND INSTALLATION ....................... 15 . REAR DISC BRAKE ................................................ 28 .
Revision: January 2005 BR-1 2004 Titan
On-vehicle Inspection ............................................ 28
. Assembly ...............................................................31
.
PAD WEAR INSPECTION .................................. 28 . DISASSEMBLY ...................................................31 .
Components .......................................................... 28
. CALIPER INSPECTION ......................................31 .
Removal and Installation of Brake Pad .................. 29 . ASSEMBLY .........................................................31
.
REMOVAL .......................................................... 29
. DISC ROTOR INSPECTION ..............................32 .
INSTALLATION ................................................... 29
. BRAKE BURNISHING PROCEDURE ................33 .
Removal and Installation of Brake Caliper Assembly SERVICE DATA AND SPECIFICATIONS (SDS) .....34 .
and Disc Rotor ....................................................... 29
. General Specifications ...........................................34 .
REMOVAL .......................................................... 29
. Brake Pedal ...........................................................34
.
INSTALLATION ................................................... 29
. Brake Booster ........................................................34
.
Disassembly and Assembly of Brake Caliper Check Valve ...........................................................34
.
Front Disc Brake ....................................................34
.
Rear Disc Brake .....................................................35
.
Revision: January 2005 BR-2 2004 Titan
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS003NW
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System EFS003NX
q Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid.
H
q Do not reuse drained brake fluid.
q Be careful not to splash brake fluid on painted areas.
q To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid. I
q Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
q Use flare nut wrench when removing and installing brake tube.
q Always check tightening torque when installing brake lines. J
q Before working, turn ignition switch to OFF and disconnect con-
nectors for ABS actuator and electric unit (control unit) or battery
terminals. K
q Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-27, "BRAKE BURNISH- L
ING PROCEDURE" .
WARNING: SBR686C
q Clean brake pads and shoes with a waste cloth, then wipe
with a dust collector. M
Revision: January 2005 BR-3 2004 Titan
PREPARATION
PREPARATION PFP:00002
Special Service Tool EFS005TU
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height measure-
ment tool
LFIA0227E
Commercial Service Tools EFS005TV
Tool name Description
1. Flare nut crowfoot Removing and installing each brake pip-
2. Torque wrench ing.
a: 10 mm (0.39 in) / 12 mm (0.47 in)
S-NT360
Power tool Removing nuts, bolts and screws.
PBIC0190E
PBIC0191E
Revision: January 2005 BR-4 2004 Titan
Symptom
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