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PB


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F BRAKES

                                                                                                                                                          A




                                                                                               SECTION
                                                                             PARKING BRAKE SYSTEM
                                                                                                                        PB                                B



                                                                                                                                                          C



                                                                                                                                                          D



                                                                                                                                                          E
                                                              CONTENTS
PREPARATION .......................................................... 2
                                                                   .          PARKING BRAKE SHOE .......................................... 6   .         PB
 Commercial Service Tools ....................................... 2.           Removal and Installation ......................................... 6
                                                                                                                                                .
PARKING BRAKE SYSTEM ..................................... 3       .             COMPONENTS .................................................... 6
                                                                                                                                                .
 On-Vehicle Service .................................................. 3
                                                                   .             REMOVAL ............................................................ 6
                                                                                                                                                .         G
  PEDAL STROKE .................................................. 3.             INSPECTION AFTER REMOVAL ........................ 7            .
  INSPECT COMPONENTS ................................... 3         .             INSTALLATION .................................................... 7
                                                                                                                                                .
  ADJUSTMENT ..................................................... 3
                                                                   .          SERVICE DATA AND SPECIFICATIONS (SDS) ....... 9                   .
                                                                                                                                                          H
PARKING BRAKE CONTROL .................................. 4         .           Parking Drum Brake ................................................ 9
                                                                                                                                                .
 Components ............................................................ 4
                                                                   .           Parking Brake Control ............................................. 9
                                                                                                                                                .
 Removal and Installation ......................................... 4
                                                                   .
  REMOVAL ............................................................ 4
                                                                   .                                                                                       I
  INSTALLATION .................................................... 5
                                                                   .

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Revision: January 2005                                                  PB-1                                                             2004 Titan
                               PREPARATION

PREPARATION                                                                         PFP:00002

Commercial Service Tools                                                               EFS003MO


  Kent-Moore No.                                     Description
  Tool name
  J-21177-A                                          Measuring rear rotor drum to parking
  Brake drum clearance gauge                         brake shoe clearance




                                         WFIA0167E


  Power tool                                         Loosening bolts and nuts




                                         PBIC0190E




Revision: January 2005            PB-2                                            2004 Titan
                                       PARKING BRAKE SYSTEM

PARKING BRAKE SYSTEM                                                                                   PFP:36010
                                                                                                                     A
On-Vehicle Service                                                                                        EFS003MP

PEDAL STROKE
q    When parking brake pedal is operated with the specified force, make sure the stroke is within the specified     B
     number of notches. Check by listening and counting the ratchet clicks.
        Pedal stroke     : 3 - 4 notches [under force of 196 N (20.0 kg, 44.1 lb)]
                                                                                                                     C
INSPECT COMPONENTS
q    Make sure the components are attached properly (check for looseness, backlash, etc.).
q    Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.                       D
q    Check cable for wear and damage, and replace if necessary.
q    Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT                                                                                                           E
1.   Remove the wheel and tire using power tool.
2.   Insert a deep socket wrench to rotate adjusting nut and loosen
     cable sufficiently. Then, disengage the parking brake pedal to                                                  PB
     the return position.
     CAUTION:
     Do not reuse adjusting nut after removing it.                                                                   G


                                                                                                                     H


                                                                                                        WFIA0165E
                                                                                                                      I
3.   Remove the rotor and measure inner diameter at widest point
     using Tool.
        Tool number      : J-21177-A                                                                                  J

a.   Transfer measurement less 0.6 mm using Tool as shown to the
     parking brake shoes, and adjust accordingly.
                                                                                                                     K
4.   Using wheel nuts, secure disc to hub and prevent it from tilting.
5.   Rotate disc rotor to make sure there is no drag.
6.   Adjust cable as follows:                                                                                        L
a.   Operate pedal 10 or more times with a force of 490 N (50 kg,
     110 lb).
b.   Rotate adjusting nut with deep socket to adjust pedal stroke to                                                 M
     specification.
        Pedal stroke     : 3 - 4 notches [under force of
                         196 N (20.0 kg, 44.1 lb)]
c.   With pedal completely returned, make sure there is no drag on
     the parking brake.



                                                                                                        WFIA0217E




Revision: January 2005                              PB-3                                             2004 Titan
                                   PARKING BRAKE CONTROL

PARKING BRAKE CONTROL                                                                                 PFP:36010

Components                                                                                                   EFS003MQ




                                                                                                     WFIA0218E

     1.   Pedal assembly              2.   Front cable                    3.   Right rear cable
     4.   Left rear cable             5.   Return spring                  6.   Equalizer
     7.   Adjusting nut               8.   Lock plate

Removal and Installation                                                                                     EFS003MR

REMOVAL
1.  Remove lower instrument panel. Refer to IP-13, "LOWER INSTRUMENT PANEL LH" .
2.  On models with floor shift, remove center console. Refer to IP-15, "CENTER CONSOLE" .
3.  Remove floor trim. Refer to EI-41, "Removal and Installation" .
4.  Remove adjusting nut.
5.  Remove the lock plate from the front cable.
6.  Remove front cable retaining bolts and nut.
7.  Disconnect return spring from equalizer.
8.  Disconnect the front cable from the equalizer and remove front
    cable.
9. Remove rear disc rotors. Refer to BR-29, "Removal and Installa-
    tion of Brake Caliper Assembly and Disc Rotor" .
10. Remove parking brake shoe, and remove rear cable from toggle
    lever. Refer to PB-6, "PARKING BRAKE SHOE" .                                                          WFIA0165E


11. Remove equalizer from right and left rear cables.
12. Remove right and left rear cables retaining bolts and nuts, then remove right and left rear cables.


Revision: January 2005                                  PB-4                                         2004 Titan
                                PARKING BRAKE CONTROL

INSTALLATION
Installation is in the reverse order of removal.                        A
CAUTION:
Do not reuse adjusting nut after removing it.
q    Adjust parking brake. Refer to PB-3, "ADJUSTMENT" .                B



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                                                                        E



                                                                        PB



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Revision: January 2005                          PB-5       2004 Titan
                                   PARKING BRAKE SHOE

PARKING BRAKE SHOE                                                                           PFP:44060

Removal and Installation                                                                           EFS003MS

COMPONENTS




                                                                                            LFIA0222E

  1.   Anti-rattle pins            2.   Back plate                 3.   Shoes
  4.   Return springs              5.   Adjuster                   6.   Retainers
  7.   Toggle lever

REMOVAL
WARNING:
Clean the brakes with a vacuum dust collector to minimize the hazard of airborne particles or other
materials.
NOTE:
Remove the disc rotor only with the parking brake pedal completely in the released position.
1. Remove the rear disc rotor. Refer to BR-29, "Removal and Installation of Brake Caliper Assembly and
    Disc Rotor" .
2. Remove the return springs.
3. Remove the adjuster.
4. Remove the retainers, anti-rattle pins and shoes.
5. Disconnect the rear cable from the toggle lever.




Revision: January 2005                               PB-6                                   2004 Titan
                                      PARKING BRAKE SHOE

INSPECTION AFTER REMOVAL
Lining Thickness Inspection                                                                                      A
q    Check thickness of lining.
        Standard thickness "A"         : 3.79 



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