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>> Download PG documenatation <<Text preview - extract from the documentK ELECTRICAL
A
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
SECTION PG B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3 . GROUND CIRCUIT .................................................. 29 . F
Precautions for Supplemental Restraint System Ground Distribution ................................................ 29 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- MAIN HARNESS ................................................ 29 .
SIONER" ................................................................. 3
. ENGINE ROOM HARNESS ............................... 32 . G
Wiring Diagrams and Trouble Diagnosis ................. 3 . ENGINE CONTROL HARNESS ......................... 35 .
POWER SUPPLY ROUTING CIRCUIT ..................... 4 . BODY HARNESS ............................................... 36 .
Schematic ............................................................... 4
. BODY NO. 2 HARNESS .................................... 37 .
H
Wiring Diagram -- POWER -- ................................ 6 . HARNESS ................................................................ 38
.
BATTERY POWER SUPPLY -- IGNITION SW. Harness Layout ..................................................... 38 .
IN ANY POSITION ............................................... 6 . HOW TO READ HARNESS LAYOUT ................ 38 .
ACCESSORY POWER SUPPLY -- IGNITION OUTLINE (KING CAB MODELS) ....................... 39 . I
SW. IN ACC OR ON ............................................11 . OUTLINE (CREW CAB MODELS) ..................... 40 .
IGNITION POWER SUPPLY -- IGNITION SW. MAIN HARNESS ................................................ 41 .
IN ON ................................................................. 12
. ENGINE ROOM HARNESS (LH VIEW) ............. 43 . J
IGNITION POWER SUPPLY -- IGNITION SW. ENGINE ROOM HARNESS (RH VIEW) ............ 46 .
IN ON AND/OR START ...................................... 13 . ENGINE CONTROL HARNESS ......................... 48 .
IPDM E/R (INTELLIGENT POWER DISTRIBUTION CHASSIS HARNESS ......................................... 50 .
PG
MODULE ENGINE ROOM) ..................................... 16 . BODY HARNESS (KING CAB MODELS) .......... 52 .
System Description ............................................... 16 . BODY HARNESS (CREW CAB MODELS) ........ 54 .
SYSTEMS CONTROLLED BY IPDM E/R .......... 16 . BODY NO. 2 HARNESS (KING CAB MODELS) 56 ...
CAN COMMUNICATION LINE CONTROL ........ 16 . BODY NO. 2 HARNESS (CREW CAB MODELS) 58 ... L
IPDM E/R STATUS CONTROL .......................... 17 . ROOM LAMP HARNESS ................................... 60 .
CAN Communication System Description ............. 17 . FRONT DOOR HARNESS LH ........................... 61 .
Function of Detecting Ignition Relay Malfunction ... 17 FRONT DOOR HARNESS RH ........................... 61 . M
CONSULT-II Function (IPDM E/R) ........................ 18 . REAR DOOR HARNESS LH (CREW CAB MOD-
CONSULT-II BASIC OPERATION ..................... 18 . ELS) ................................................................... 62
.
SELF-DIAGNOSTIC RESULTS ......................... 19 . REAR DOOR HARNESS RH (CREW CAB MOD-
DATA MONITOR ................................................ 19 . ELS) ................................................................... 62
.
ACTIVE TEST .................................................... 21 . Wiring Diagram Codes (Cell Codes) ..................... 63 .
Auto Active Test .................................................... 22
. ELECTRICAL UNITS LOCATION ........................... 65 .
DESCRIPTION ................................................... 22 . Electrical Units Location ........................................ 65 .
OPERATION PROCEDURE .............................. 22 . ENGINE COMPARTMENT ................................. 65 .
INSPECTION IN AUTO ACTIVE TEST MODE ... 22 PASSENGER COMPARTMENT ........................ 66 .
Schematic ............................................................. 24
. Fuse ....................................................................... 68
.
IPDM E/R Terminal Arrangement .......................... 25 . Fusible Link ........................................................... 68
.
IPDM E/R Power/Ground Circuit Inspection ......... 26 . Circuit Breaker (Built Into BCM) ............................ 68 .
Inspection with CONSULT-II (Self-Diagnosis) ....... 27 . HARNESS CONNECTOR ........................................ 69 .
Removal and Installation of IPDM E/R .................. 28 . Description ............................................................. 69
.
REMOVAL .......................................................... 28
. HARNESS CONNECTOR (TAB-LOCKING
INSTALLATION .................................................. 28 .
Revision: January 2005 PG-1 2004 Titan
TYPE) ................................................................. 69
. MIXED TYPE RELAYS .......................................73 .
HARNESS CONNECTOR (SLIDE-LOCKING TYPE OF STANDARDIZED RELAYS .................73 .
TYPE) ................................................................. 70
. SUPER MULTIPLE JUNCTION (SMJ) .....................75 .
HARNESS CONNECTOR (DIRECT-CONNECT Terminal Arrangement ............................................75
.
SRS COMPONENT TYPE) ................................ 71 . FUSE BLOCK-JUNCTION BOX(J/B) ......................77 .
ELECTRICAL UNITS ............................................... 72 . Terminal Arrangement ............................................77
.
Terminal Arrangement ........................................... 72 . FUSE AND FUSIBLE LINK BOX .............................78 .
STANDARDIZED RELAY ......................................... 73 . Terminal Arrangement ............................................78
.
Description ............................................................. 73
. FUSE AND RELAY BOX ..........................................79.
NORMAL OPEN, NORMAL CLOSED AND Terminal Arrangement ............................................79
.
Revision: January 2005 PG-2 2004 Titan
PRECAUTIONS
PRECAUTIONS PFP:00011
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EKS00F9S
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. F
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Wiring Diagrams and Trouble Diagnosis EKS007QB
When you read wiring diagrams, refer to the following:
H
q Refer to GI-14, "How to Read Wiring Diagrams" in GI section.
q Refer to PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution.
When you perform trouble diagnosis, refer to the following: I
q Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" in GI section.
q Refer to GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident" in GI section.
J
PG
L
M
Revision: January 2005 PG-3 2004 Titan
POWER SUPPLY ROUTING CIRCUIT
POWER SUPPLY ROUTING CIRCUIT PFP:24110
Schematic EKS007QC
For detailed ground distribution, refer to PG-29, "Ground Distribution" .
WKWA2813E
Revision: January 2005 PG-4 2004 Titan
POWER SUPPLY ROUTING CIRCUIT
A
B
C
D
E
F
G
H
I
J
PG
L
M
WKWA1599E
Revision: January 2005 PG-5 2004 Titan
POWER SUPPLY ROUTING CIRCUIT
Wiring Diagram -- POWER -- EKS007QD
BATTERY POWER SUPPLY -- IGNITION SW. IN ANY POSITION
WKWA2810E
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POWER SUPPLY ROUTING CIRCUIT
A
B
C
D
E
F
G
H
I
J
PG
L
M
WKWA2811E
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POWER SUPPLY ROUTING CIRCUIT
WKWA1602E
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POWER SUPPLY ROUTING CIRCUIT
A
B
C
D
E
F
G
H
I
J
PG
L
M
WKWA1603E
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POWER SUPPLY ROUTING CIRCUIT
WKWA1604E
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POWER SUPPLY ROUTING CIRCUIT
ACCESSORY POWER SUPPLY -- IGNITION SW. IN ACC OR ON
A
B
C
D
E
F
G
H
I
J
PG
L
M
WKWA2814E
Revision: January 2005 PG-11 2004 Titan
POWER SUPPLY ROUTING CIRCUIT
IGNITION POWER SUPPLY -- IGNITION SW. IN ON
WKWA1606E
Revision: January 2005 PG-12 2004 Titan
POWER SUPPLY ROUTING CIRCUIT
IGNITION POWER SUPPLY -- IGNITION SW. IN ON AND/OR START
A
B
C
D
E
F
G
H
I
J
PG
L
M
WKWA4587E
Revision: January 2005 PG-13 2004 Titan
POWER SUPPLY ROUTING CIRCUIT
WKWA1608E
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POWER SUPPLY ROUTING CIRCUIT
A
B
C
D
E
F
G
H
I
J
PG
L
M
WKWA1609E
Revision: January 2005 PG-15 2004 Titan
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System Description EKS007QE
q IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine compartment. It controls integrated relays via IPDM E/R control cir-
cuits.
q IPDM E/R-integrated control circuits perform ON-OFF operation of relays, CAN communication control,
etc.
q It controls operation of each electrical component via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
1. Lamp control
Using CAN communication lines, it receives signals from the BCM and controls the following lamps:
q Headlamps (Hi, Lo)
q Parking lamps
q Tail lamps and license lamps
q Front fog lamps
2. Wiper control
Using CAN communication lines, it receives signals from the BCM and controls the front wipers.
3. Heated mirror relay control
Using CAN communication lines, it receives signals from the BCM and controls the heated mirror relay.
4. A/C compressor control
Using CAN communication lines, it receives signals from the ECM and controls the A/C compressor
(magnetic clutch).
5. Starter control
Using CAN communication lines, it receives signals from the ECM and controls the starter relay.
6. Cooling fan control
Using CAN communication lines, it receives signals from the ECM and controls the cooling fan relays.
7. Horn control
Using CAN communication lines, it receives signals from the BCM and controls the horn relay.
CAN COMMUNICATION LINE CONTROL
With CAN communication, by connecting each control unit using two communication lines (CAN L-line, CAN
H-line), it is possible to transmit a maximum amount of information with minimum wiring. Each control unit can
transmit and receive data, and reads necessary information only.
1. Fail-safe control
q When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication returns to normal operation, it also returns to normal control.
q Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Controlled system Fail-safe mode
q With the ignition switch ON, the headlamp (low) is ON.
Headlamp
q With the ignition switch OFF, the headlamp (low) is OFF.
Tail and parking lamps q With the ignition switch ON, the tail and parking lamps are ON.
q With the ignition switch OFF, the tail and parking lamps are OFF.
q With the ignition switch ON, the cooling fan HI operates.
Cooling fan
q With the ignition switch OFF, the cooling fan stops.
Until the ignition switch is turned off, the front wiper LO and HI remains in the same status it
Front wiper
was in just before fail-safe control was initiated.
Heated mirrors Heated mirror relay OFF
A/C compressor A/C compressor OFF
Front fog lamps Front fog lamp relay OFF
Revision: January 2005 PG-16 2004 Titan
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition. A
1. CAN communication status
q CAN communication is normally performed with other control units.
B
q Individual unit control by IPDM E/R is normally performed.
q When sleep request signal is received from BCM, mode is switched to sleep waiting status.
2. Sleep waiting status C
q Process to stop CAN communication is activated.
q All systems controlled by IPDM E/R are stopped. When 1 second has elapsed after CAN communica-
tion with other control units is stopped, mode switches to sleep status. D
3. Sleep status
q IPDM E/R operates in low current-consumption mode.
q CAN communication is stopped. E
q When a change in CAN communication signal is detected, mode switches to CAN communication sta-
tus.
q When a change in ignition switch signal is detected, mode switches to CAN communication status. F
CAN Communication System Description EKS007QF
Refer to LAN-8, "CAN COMMUNICATION" . G
Function of Detecting Ignition Relay Malfunction EKS007QG
q When the integrated ignition relay is stuck in a "closed contact" position and cannot be turned OFF, IPDM H
E/R turns ON tail and parking lamps for 10 minutes to indicate IPDM E/R malfunction.
q When the state of the integrated ignition relay does not agree with the state of the ignition switch signal
received via CAN communication, the IPDM E/R activates the tail lamp relay.
I
Ignition switch signal Ignition relay status Tail lamp relay
ON ON --
OFF OFF -- J
ON OFF --
OFF ON ON (10 minutes)
PG
NOTE:
When the ignition switch is turned ON, the tail lamps are OFF.
L
M
Revision: January 2005 PG-17 2004 Titan
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
CONSULT-II Function (IPDM E/R) EKS007QH
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
Inspection Item, Diagnosis Mode Description
SELF-DIAG RESULTS The IPDM E/R performs diagnosis of CAN communication and self-diagnosis.
DATA MONITOR The input/output data of the IPDM E/R is displayed in real time.
ACTIVE TEST The IPDM E/R sends a drive signal to electronic components to check their operation.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
CONSULT-II BASIC OPERATION
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carries out CAN communication.
1. With the ignition switch OFF, connect CONSULT-II and CON-
SULT-II CONVERTER to the data link connector, then turn igni-
tion switch ON.
BBIA0369E
2. Touch "START (NISSAN BASED VHCL)".
BCIA0029E
3. Touch "IPDM E/R" on "SELECT SYSTEM" screen.
q If "IPDM E/R" is not displayed, print "SELECT SYSTEM"
screen, then refer to LAN-6, "PRECAUTIONS" .
BCIA0030E
Revision: January 2005 PG-18 2004 Titan
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
4. Select the desired part to be diagnosed on the "SELECT DIAG
MODE" screen. A
B
C
BCIA0031E
D
SELF-DIAGNOSTIC RESULTS
Operation Procedure
1. Touch "SELF-DIAG RESULTS" on "SELECT DIAG MODE" E
screen.
2. Self-diagnosis results are displayed.
F
G
WKIA1264E
H
Display Item List
TIME Possible
CONSULT-II
Display items Malfunction detection causes I
display code CRNT PAST
NO DTC IS DETECTED.
FURTHER TESTING -- -- -- -- -- J
MAY BE REQUIRED.
Any of items
q If CAN communication reception/transmission listed below
data has a malfunction, or if any of the control PG
have errors:
units fail, data reception/transmission cannot be
CAN COMM CIRC U1000 X X q TRANSMIT
confirmed.
DIAG
q When the data in CAN communication is not L
q ECM
received before the specified time.
q BCM/SEC
NOTE: M
The details for display of the period are as follows:
q CRNT: Error currently detected with IPDM E/R.
q PAST: Error detected in the past and placed in IPDM E/R memory.
DATA MONITOR
Operation Procedure
1. Touch "DATA MONITOR" on "SELECT DIAG MODE" screen.
2. Touch "ALL SIGNALS", "MAIN SIGNALS" or "SELECT FROM MENU" on the "DATA MONITOR" screen.
ALL SIGNALS All signals will be monitored.
MAIN SIGNALS Monitors the predetermined item(s).
SELECT FROM MENU Selects and monitors individual signal(s).
3. Touch "START".
4. Touch the required monitoring item on "SELECT ITEM MENU".
Revision: January 2005 PG-19 2004 Titan
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
5. Touch "RECORD" while monitoring to record the status of the item being monitored. To stop recording,
touch "STOP".
Revision: January 2005 PG-20 2004 Titan
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
All Signals, Main Signals, Select From Menu
Monitor item selection
A
CONSULT-II
Item name Display or unit ALL MAIN SELECT Description
screen display
SIGNALS SIGNALS FROM MENU
B
MOTOR FAN
Motor fan request 1/2/3/4 X X X Signal status input from ECM
REQ
Compressor
AC COMP REQ ON/OFF X X X Signal status input from ECM C
request
Tail & clear
TAIL & CLR REQ ON/OFF X X X Signal status input from BCM
request
H/L LO request HL LO REQ ON/OFF X X X Signal status input from BCM
D
H/L HI request HL HI REQ ON/OFF X X X Signal status input from BCM
FR fog request FR FOG REQ ON/OFF X X X Signal status input from BCM E
STOP/1LOW/
FR wiper request FR WIP REQ X X X Signal status input from BCM
LOW/HI
WIP AUTO F
Wiper auto stop ACT P/STOP P X X X Output status of IPDM E/R
STOP
Wiper protection WIP PROT OFF/Block X X X Control status of IPDM E/R
Starter request ST RLY REQ ON/OFF X X Status of input signal NOTE G
Ignition relay Ignition relay status monitored
IGN RLY ON/OFF X X X
status with IPDM E/R
Rear defogger H
request (heated RR DEF REQ ON/OFF X X X Signal status input from BCM
mirror)
Oil pressure Signal status input from IPDM I
OIL P SW OPEN/CLOSE X X
switch E/R (function is not enabled)
Signal status input from IPDM
Hood switch HOOD SW OFF X
E/R (function is not enabled) J
Theft warning
THFT HRN REQ ON/OFF X X Signal status input from BCM
horn request
Horn chirp HORN CHIRP ON/OFF X X Output status of IPDM E/R PG
Daytime running
DTRL REQ ON/OFF X X Signal status input from BCM
lamp request
L
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is in ACC position,
display may not be correct.
M
ACTIVE TEST
Operation Procedure
1. Touch "ACTIVE TEST" on "SELECT DIAG-MODE" screen.
2. Touch item to be tested, and check operation.
3. Touch "START".
4. Touch "STOP" while testing to stop the operation.
Test name CONSULT-II screen display Description
With a certain ON-OFF operation, the heated mirror relay can be oper-
Heated mirror REAR DEFOGGER
ated.
With a certain operation (OFF, HI ON, LO ON), the front wiper relay
Front wiper (HI, LO) output FRONT WIPER
(Lo, Hi) can be operated.
Cooling fan output MOTOR FAN With a certain operation (1, 2, 3, 4), the cooling fan can be operated.
Lamp (HI, LO, TAIL, FOG) With a certain operation (OFF, HI ON, LO ON, TAIL ON, FOG ON), the
EXTERNAL LAMPS
output lamp relay (Low, High, Tail, Fog) can be operated.
Revision: January 2005 PG-21 2004 Titan
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
Test name CONSULT-II screen display Description
Cornering lamp output CORNERING LAMP --
Horn output HORN With a certain ON-OFF operation, the horn relay can be operated.
Auto Active Test EKS007QI
DESCRIPTION
q In auto active test mode, operation inspection can be performed when IPDM E/R sends a drive signal to
the following systems:
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