Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Titan 2004-2009 Approved Nissan Titan 2004 RFD
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D DRIVELINE/AXLE
A
SECTION RFD
REAR FINAL DRIVE
B
C
RFD
E
CONTENTS
WITHOUT ELECTRONIC LOCKING DIFFER- INSTALLATION .................................................. 15
. F
ENTIAL Disassembly and Assembly ................................... 16 .
COMPONENTS .................................................. 16
.
PRECAUTIONS ......................................................... 3
. ASSEMBLY INSPECTION AND ADJUSTMENT 17 ... G
Service Notice or Precautions ................................. 3 . DISASSEMBLY .................................................. 20
.
Precautions for Liquid Gasket ................................. 3 . INSPECTION AFTER DISASSEMBLY ............... 24 .
REMOVAL OF LIQUID GASKET SEALING ......... 3 . SELECTION ADJUSTING WASHERS ............... 25 .
H
LIQUID GASKET APPLICATION PROCEDURE 3 ..... ASSEMBLY ........................................................ 28
.
PREPARATION .......................................................... 5
. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 34 .
Special Service Tools .............................................. 5
. General Specifications ........................................... 34
.
Commercial Service Tools ....................................... 8 . Inspection and Adjustment .................................... 34
. I
NOISE, VIBRATION, AND HARSHNESS (NVH) DIFFERENTIAL SIDE GEAR CLEARANCE ...... 34 .
TROUBLESHOOTING ............................................... 9 . PRELOAD TORQUE .......................................... 34 .
NVH Troubleshooting Chart .................................... 9 . BACKLASH ........................................................ 34
. J
DESCRIPTION ......................................................... 10
. COMPANION FLANGE RUNOUT ...................... 34 .
Cross-Sectional View ............................................ 10 . SELECTIVE PARTS ........................................... 35.
DIFFERENTIAL GEAR OIL ......................................11 .
K
Changing Differential Gear Oil ...............................11 . WITH ELECTRONIC LOCKING DIFFEREN-
DRAINING ...........................................................11
.
FILLING ...............................................................11
.
TIAL
Checking Differential Gear Oil ................................11 . PRECAUTIONS ....................................................... 36. L
OIL LEAKAGE AND OIL LEVEL .........................11 . Precautions for Supplemental Restraint System
FRONT OIL SEAL ................................................... 12 . (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
Removal and Installation ....................................... 12 . SIONER" ................................................................ 36
. M
REMOVAL .......................................................... 12
. Precautions ............................................................ 36
.
INSTALLATION .................................................. 13 . Service Notice or Precaution ................................. 37 .
CARRIER COVER ................................................... 14 . Wiring Diagrams and Trouble Diagnosis ............... 37 .
Removal and Installation ....................................... 14 . Precautions for Liquid Gasket ............................... 37 .
REMOVAL .......................................................... 14
. REMOVAL OF LIQUID GASKET SEALING ....... 37 .
INSTALLATION .................................................. 14 . LIQUID GASKET APPLICATION PROCEDURE 38 ...
REAR FINAL DRIVE ASSEMBLY ........................... 15 . PREPARATION ........................................................ 39
.
Removal and Installation ....................................... 15 . Special Service Tools ............................................ 39.
REMOVAL .......................................................... 15
. Commercial Service Tools ..................................... 42 .
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................. 43 .
NVH Troubleshooting Chart .................................. 43 .
DIFFERENTIAL GEAR OIL ..................................... 44 .
Changing Differential Gear Oil ............................... 44 .
DRAINING .......................................................... 44
.
Revision: January 2005 RFD-1 2004 Titan
FILLING .............................................................. 44
. DIAGNOSTIC PROCEDURE ..............................65 .
Checking Differential Gear Oil ............................... 44 . COMPONENT INSPECTION ..............................67 .
OIL LEAKAGE AND OIL LEVEL ........................ 44 . Differential Lock Solenoid Relay ............................67 .
DIFFERENTIAL LOCK SYSTEM ............................. 45 . CONSULT-II REFERENCE VALUE IN DATA
Cross-sectional View ............................................. 45 . MONITOR MODE ...............................................67 .
Differential Lock Operation .................................... 46 . DIAGNOSTIC PROCEDURE ..............................67 .
System Description ................................................ 46 . Differential Lock Solenoid ......................................68.
DIFFERENTIAL LOCK SOLENOID .................... 46 . CONSULT-II REFERENCE VALUE IN DATA
DIFFERENTIAL LOCK POSITION SWITCH ...... 46 . MONITOR MODE ...............................................68 .
DIFFERENTIAL LOCK CONTROL UNIT ........... 46 . DIFFERENTIAL LOCK CONTROL UNIT TER-
DIFFERENTIAL LOCK MODE SWITCH ............ 46 . MINALS AND REFERENCE VALUE ..................68 .
DIFF LOCK INDICATOR LAMP .......................... 46 . DIAGNOSTIC PROCEDURE ..............................69 .
System Diagram .................................................... 47 . COMPONENT INSPECTION ..............................72 .
COMPONENTS FUNCTION DESCRIPTION ..... 47 . ABS System ...........................................................72
.
CAN Communication ............................................. 47 . DIAGNOSTIC PROCEDURE ..............................72 .
SYSTEM DESCRIPTION ................................... 47 . CAN Communication Line ......................................73 .
TROUBLE DIAGNOSIS ........................................... 48 . DIAGNOSTIC PROCEDURE ..............................73 .
Fail-safe Function .................................................. 48 . TROUBLE DIAGNOSIS FOR SYMPTOMS .............74 .
How to Perform Trouble Diagnosis ........................ 48 . DIFF LOCK Indicator Lamp Does Not Turn ON .....74 .
BASIC CONCEPT .............................................. 48 . DIAGNOSTIC PROCEDURE ..............................74 .
Location of Electrical Parts .................................... 49 . DIFF LOCK Indicator Lamp Does Not Change ......77 .
Wiring Diagram -- DIFLOC -- ............................... 50 . DIAGNOSTIC PROCEDURE ..............................77 .
Trouble Diagnosis Chart for Symptoms ................. 52 . DIFF LOCK Indicator Lamp Sometimes Flashes ...78
Differential Lock Control Unit Input/Output Signal DIAGNOSTIC PROCEDURE ..............................78 .
Reference Values .................................................. 52 . DIFFERENTIAL LOCK CONTROL UNIT .................80 .
DIFFERENTIAL LOCK CONTROL UNIT Removal and Installation ........................................80.
INSPECTION TABLE ......................................... 52 . REMOVAL ...........................................................80
.
CONSULT-II Function ............................................ 54 . INSTALLATION ...................................................80
.
FUNCTION ......................................................... 54 . FRONT OIL SEAL ....................................................81
.
CONSULT-II SETTING PROCEDURE ............... 54 . Removal and Installation ........................................81.
SELF-DIAG RESULTS MODE ............................ 55 . REMOVAL ...........................................................81
.
DATA MONITOR MODE ..................................... 57 . INSTALLATION ...................................................82
.
TROUBLE DIAGNOSIS FOR SYSTEM ................... 58 . CARRIER COVER ....................................................83.
Power Supply Circuit For Differential Lock Control Removal and Installation ........................................83.
Unit ........................................................................ 58
. REMOVAL ...........................................................83
.
CONSULT-II REFERENCE VALUE IN DATA INSTALLATION ...................................................83
.
MONITOR MODE ............................................... 58 . REAR FINAL DRIVE ASSEMBLY ............................84 .
DIFFERENTIAL LOCK CONTROL UNIT TER- Removal and Installation ........................................84.
MINALS AND REFERENCE VALUE .................. 58 . REMOVAL ...........................................................84
.
DIAGNOSTIC PROCEDURE ............................. 59 . INSTALLATION ...................................................84
.
Differential Lock Control Unit ................................. 60 . Disassembly and Assembly ...................................85 .
DIAGNOSTIC PROCEDURE ............................. 60 . COMPONENTS ..................................................85 .
Differential Lock Mode Switch ............................... 60 . ASSEMBLY INSPECTION AND ADJUSTMENT...86
CONSULT-II REFERENCE VALUE IN DATA DISASSEMBLY ...................................................89.
MONITOR MODE ............................................... 60 . INSPECTION AFTER DISASSEMBLY ...............93 .
DIFFERENTIAL LOCK CONTROL UNIT TER- SELECTION ADJUSTING WASHERS ...............94 .
MINALS AND REFERENCE VALUE .................. 60 . ASSEMBLY .........................................................96
.
DIAGNOSTIC PROCEDURE ............................. 61 . SERVICE DATA AND SPECIFICATIONS (SDS) ... 102 .
COMPONENT INSPECTION ............................. 63 . General Specifications ......................................... 102
.
Differential Lock Position Switch ............................ 64 . Inspection and Adjustment ................................... 102 .
CONSULT-II REFERENCE VALUE IN DATA PRELOAD TORQUE ........................................ 102 .
MONITOR MODE ............................................... 64 . BACKLASH ....................................................... 102
.
DIFFERENTIAL CONTROL UNIT TERMINALS COMPANION FLANGE RUNOUT .................... 102 .
AND REFERENCE VALUE ................................ 64 . SELECTIVE PARTS ......................................... 103 .
Revision: January 2005 RFD-2 2004 Titan
PRECAUTIONS
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
PRECAUTIONS PFP:00001
A
Service Notice or Precautions UDS000C1
q Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied. B
q Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
q Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly. C
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
q Gaskets, seals and O-rings should be replaced any time when the unit is disassembled. RFD
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
q Clean and flush the parts sufficiently and blow-dry them. E
q Be careful not to damage sliding surfaces and mating surfaces.
q When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces. F
q Always use shop paper for cleaning the inside of components.
q Avoid using cotton gloves or shop rags to prevent entering of lint.
q During assembly, observe the specified tightening torque, and apply new differential gear oil, petroleum G
jelly, or multi-purpose grease as specified for each vehicle, if necessary.
Precautions for Liquid Gasket EDS002Z5
H
REMOVAL OF LIQUID GASKET SEALING
q After removing nuts and bolts, separate the mating surface and
remove old liquid gasket sealing using Tool.
I
Tool number : KV10111100 (J-37228)
CAUTION:
Be careful not to damage the mating surfaces. J
q Tap seal cutter to insert it, and then slide it by tapping on the
side as shown.
q In areas where Tool is difficult to use, use plastic hammer to K
lightly tap the parts, to remove it.
CAUTION: WBIA0566E
If for some unavoidable reason tool such as screwdriver is L
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using scraper, remove old liquid gasket adhering to the gasket M
application surface and the mating surface.
q Remove liquid gasket completely from the groove of the gas-
ket application surface, bolts, and bolt holes.
2. Thoroughly clean the mating surfaces and remove adhering
moisture, grease and foreign materials.
PBIC0003E
Revision: January 2005 RFD-3 2004 Titan
PRECAUTIONS
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
3. Attach liquid gasket tube to Tool.
Tool number : WS39930000 ( -- )
Use Genuine RTV Silicone Sealant or equivalent. Refer to
GI-45, "Recommended Chemical Products and Sealants" .
4. Apply liquid gasket without breaks to the specified location with
the specified dimensions.
q If there is a groove for liquid gasket application, apply liquid
gasket to the groove.
WBIA0567E
q As for bolt holes, normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Make sure to read the text of this manual.
q Within five minutes of liquid gasket application, install the mat-
ing component.
q If liquid gasket protrudes, wipe it off immediately.
q Do not retighten nuts or bolts after the installation.
q After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION: SEM159F
If there are specific instructions in this manual, observe
them.
Revision: January 2005 RFD-4 2004 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
PREPARATION PFP:00002
A
Special Service Tools UDS000C2
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
B
(Kent-Moore No.)
Tool name
KV40104000 Removing and installing drive pinion nut
( -- ) a: 85 mm (3.35 in) dia. C
Flange wrench b: 65 mm (2.56 in) dia.
RFD
NT659
ST33290001 Removing front oil seal E
(J-34286)
Puller
F
ZZA0601D G
ST15310000 Installing front oil seal
( -- ) a: 96mm (3.77 in) dia.
Drift b: 84 mm (3.30 in) dia. H
I
NT115
ST3127S000 Inspecting drive pinion bearing preload
(J-25765-A) and total preload
J
Preload gauge set
1. GG91030000
(J-25765)
Torque wrench K
2. HT62940000 (1/2)
( -- )
Socket adapter L
NT124
3. HT62900000 (3/8)
( -- )
Socket adapter
M
-- Removing and installing side bearing ad-
(C-4164) juster
Adjuster tool
WDIA0192E
KV10111100 Removing carrier cover
(J-37228)
Seal cutter
S-NT046
Revision: January 2005 RFD-5 2004 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
Tool number Description
(Kent-Moore No.)
Tool name
WS39930000 Pressing the tube of liquid gasket
( -- )
Tube presser
S-NT052
ST30021000 Removing drive pinion rear bearing inner
(J-22912-01) race
Puller
ZZA0700D
ST33081000 Removing and installing side bearing in-
( -- ) ner race
Adapter a: 43 mm (1.69 in) dia.
b: 33.5 mm (1.32 in) dia.
ZZA1000D
ST23550000 Removing and installing lock pin
( -- ) a: 4.5 mm (0.177 in) dia.
Pin punch
NT410
-- Adjusting pinion gear height
(8144)
Pinion block
SDIA2599E
-- Adjusting pinion gear height
(6740)
Cone
SDIA2601E
-- Adjusting pinion gear height
(6741)
Screw
SDIA2602E
Revision: January 2005 RFD-6 2004 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
Tool number Description
(Kent-Moore No.) A
Tool name
-- Adjusting pinion gear height
(6739) B
Pinion height lock
C
SDIA2603E
-- Adjusting pinion gear height RFD
(D-115-2)
Scooter block
E
SDIA2604E
-- Adjusting pinion gear height F
(8541A-1)
Arbor disc
G
SDIA2605E H
-- Adjusting pinion gear height
(D-115-3)
Arbor
I
J
SDIA2606E
ST01500001 Installing drive pinion rear bearing outer
( -- ) race
Drift a: 89mm (3.50 in) dia. K
b: 79 mm (3.11 in) dia.
L
ZZA0811D
ST30022000 Installing drive pinion rear bearing outer
( -- ) race M
Drift a: 46 mm (1.81 in) dia.
b: 110 mm (4.33 in) dia.
NT660
ST33022000 Installing drive pinion front bearing outer
( -- ) race
Drift a: 49 mm (1.92 in) dia.
b: 67 mm (2.63 in) dia.
NT660
Revision: January 2005 RFD-7 2004 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
Tool number Description
(Kent-Moore No.)
Tool name
-- Installing drive pinion rear bearing inner
(C-4040) race
Installer
SDIA2607E
KV38100300 Installing side bearing inner race
(J-25523) a: 54 mm (2.13 in) dia.
Drift b: 46 mm (1.81 in) dia.
c: 32mm (1.26 in) dia.
ZZA1046D
Commercial Service Tools UDS000C3
Tool name Description
Puller Removing companion flange and side
bearing inner race
NT077
Puller Removing side bearing inner race
ZZB0823D
Power tool Loosening bolts and nuts
PBIC0190E
Revision: January 2005 RFD-8 2004 Titan
Symptom
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