Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Titan 2004-2009 Approved Nissan Titan 2005 FFD

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D DRIVELINE/AXLE

B
SECTION
FRONT FINAL DRIVE C

FFD

E
CONTENTS
PRECAUTIONS ......................................................... 2
. TOTAL PRELOAD .............................................. 15 . F
Precautions ............................................................. 2
. DRIVE GEAR TO DRIVE PINION BACKLASH... 15
PREPARATION .......................................................... 3
. COMPANION FLANGE RUNOUT ...................... 15 .
Special Service Tools .............................................. 3
. TOOTH CONTACT ............................................. 15 . G
Commercial Service Tools ....................................... 6 . Disassembly and Assembly ................................... 16 .
NOISE, VIBRATION AND HARSHNESS (NVH) REMOVAL OF DRIVE GEAR AND DIFFEREN-
TROUBLESHOOTING ............................................... 7 . TIAL CASE ASSEMBLY ..................................... 16 .
H
NVH Troubleshooting Chart .................................... 7 . REMOVAL OF DRIVE PINION ASSEMBLY ....... 18 .
FRONT OIL SEAL ..................................................... 8. DIFFERENTIAL CASE DISASSEMBLY ............. 20 .
Removal and Installation ......................................... 8. INSPECTION ..................................................... 21 .
REMOVAL ............................................................ 8
. ADJUSTMENT OF DIFFERENTIAL CASE ........ 22 . I
INSTALLATION .................................................... 9
. Adjustment of Drive Gear and Drive Pinion Assem-
SIDE OIL SEALS ..................................................... 10
. bly .......................................................................... 24
.
Removal and Installation ....................................... 10 . DRIVE PINION HEIGHT ADJUSTING WASHER J
REMOVAL .......................................................... 10
. SELECTION ....................................................... 24 .
REAR COVER GASKET ..........................................11 . PINION GEAR HEIGHT ..................................... 25 .
Removal and Installation ........................................11 . TOOTH CONTACT ............................................. 26 .
K
REMOVAL ...........................................................11
. INSTALLATION OF DRIVE PINION ASSEMBLY 27 ...
INSTALLATION ...................................................11. INSTALLATION OF DIFFERENTIAL CASE
FRONT FINAL DRIVE ASSEMBLY ......................... 12 . ASSEMBLY ........................................................ 29 .
Removal and Installation ....................................... 12 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 32 . L
REMOVAL .......................................................... 12
. General Specifications ........................................... 32 .
INSTALLATION .................................................. 13. Side Gear Adjustment ........................................... 32 .
Components .......................................................... 14
. Total Preload Adjustment ....................................... 32 . M
M205 2-PINION .................................................. 14
. Drive Pinion Height Adjustment ............................. 33 .
Pre-Inspection ....................................................... 15
.

Revision: October 2004 FFD-1 2005 Titan
PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions EDS001OA

CAUTION:
q Before starting diagnosis of the vehicle, understand symptoms well. Perform correct and system-
atic operations.
q Check for the correct installation status prior removal or disassembly. When matching marks are
required, be sure they do not interfere with the function of the parts they are applied to.
q Carry out an overhaul in a clean work place, Using a dust proof room is recommended.
q Before disassembly, using steam or white gasoline, completely remove sand and mud from the
exterior the unit, preventing them from entering into the unit during disassembly or assembly.
q Check appearance of the disassembled parts for damage, deformation, and abnormal wear. If a
malfunction is detected, replace it with a new one.
q Normally replace lock pins, oil seals, and bearings with new ones every times they are removed.
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, observe it.
q Clean and flush the parts sufficiently and blow them dry.
q Be careful not to damage the sliding surfaces and mating surface.
q When applying sealant, remove the old sealant from the mounting surface; then remove any mois-
ture, oil, and foreign materials from the application and mounting surfaces.
q Always use shop paper for cleaning the inside of components.
q Avoid using cotton gloves or a shop cloth to prevent entering of lint.
q During assembly, observe the specified tightening torque, and new differential gear oil, Vaseline,
or multi-purpose grease, as specified for each vehicle, when necessary.

Revision: October 2004 FFD-2 2005 Titan
PREPARATION

PREPARATION PFP:00002
A
Special Service Tools EDS002GR

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description B
(Kent-Moore No.)
Tool name
ST35271000 Installing drive pinion front bearing outer C
( -- ) race.
Drift a: 72 mm (2.83 in) dia.
b: 36 mm (1.42 in) dia.
FFD

ZZA0702D
E
KV38100500 Installing front oil seal.
(J-25273) a: 80 mm (3.15 in) dia.
Drift b: 60 mm (2.36 in) dia.
F

ZZA0811D G
q Removing side bearing inner race.
ST30021000 q Removing drive pinion rear bearing inner
(

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