Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Titan 2004-2009 Approved Nissan Titan 2005 RFD
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D DRIVELINE/AXLE
A
B
SECTION
REAR FINAL DRIVE C
RFD
E
CONTENTS
WITHOUT ELECTRONIC LOCKING DIFFER- SERVICE DATA AND SPECIFICATIONS (SDS) ..... 33 . F
ENTIAL General Specifications ........................................... 33
.
Inspection and Adjustment .................................... 33
.
PRECAUTIONS ......................................................... 3
. DIFFERENTIAL SIDE GEAR CLEARANCE ...... 33 . G
Service Notice or Precautions ................................. 3 . PRELOAD TORQUE .......................................... 33 .
PREPARATION .......................................................... 4
. BACKLASH ........................................................ 33
.
Special Service Tools .............................................. 4
. COMPANION FLANGE RUNOUT ...................... 33 .
H
Commercial Service Tools ....................................... 7 . SELECTIVE PARTS ........................................... 34.
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................... 8 . WITH ELECTRONIC LOCKING DIFFEREN-
NVH Troubleshooting Chart .................................... 8 . I
DESCRIPTION ........................................................... 9
.
TIAL
Cross-Sectional View .............................................. 9. PRECAUTIONS ....................................................... 35.
DIFFERENTIAL GEAR OIL ..................................... 10 . Precautions for Supplemental Restraint System J
Changing Differential Gear Oil .............................. 10 . (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
FILLING .............................................................. 10
. SIONER" ................................................................ 35
.
Checking Differential Gear Oil ............................... 10 . Precautions ............................................................ 35
. K
FRONT OIL SEAL ....................................................11 . Service Notice or Precaution ................................. 36 .
Removal and Installation ........................................11 . Wiring Diagrams and Trouble Diagnosis ............... 36 .
REMOVAL ...........................................................11
. PREPARATION ........................................................ 37
.
INSTALLATION .................................................. 12 . Special Service Tools ............................................ 37. L
CARRIER COVER ................................................... 13 . Commercial Service Tools ..................................... 40 .
Removal and Installation ....................................... 13 . NOISE, VIBRATION AND HARSHNESS (NVH)
REMOVAL .......................................................... 13
. TROUBLESHOOTING ............................................. 41 . M
INSTALLATION .................................................. 13 . NVH Troubleshooting Chart .................................. 41 .
REAR FINAL DRIVE ASSEMBLY ........................... 14 . DIFFERENTIAL GEAR OIL ..................................... 42 .
Removal and Installation ....................................... 14 . Changing Differential Gear Oil ............................... 42 .
REMOVAL .......................................................... 14
. FILLING .............................................................. 42
.
INSTALLATION .................................................. 14 . Checking Differential Gear Oil ............................... 42 .
Disassembly and Assembly .................................. 15 . DIFFERENTIAL LOCK SYSTEM ............................. 43 .
COMPONENTS ................................................. 15 . Cross-sectional View ............................................. 43.
ASSEMBLY INSPECTION AND ADJUSTMENT 16 ... Differential Lock Operation .................................... 44 .
DISASSEMBLY .................................................. 19 . System Description ................................................ 44
.
INSPECTION AFTER DISASSEMBLY .............. 23 . DIFFERENTIAL LOCK SOLENOID ................... 44 .
SELECTION ADJUSTING WASHERS .............. 24 . DIFFERENTIAL LOCK POSITION SWITCH ...... 44 .
ASSEMBLY ........................................................ 27
. DIFFERENTIAL LOCK CONTROL UNIT ........... 44 .
DIFFERENTIAL LOCK MODE SWITCH ............ 44 .
DIFF LOCK INDICATOR LAMP ......................... 44 .
System Diagram .................................................... 45
.
Revision: October 2004 RFD-1 2005 Titan
COMPONENTS FUNCTION DESCRIPTION ..... 45 . CONSULT-II REFERENCE VALUE IN DATA
CAN Communication ............................................. 45 . MONITOR MODE ...............................................66 .
SYSTEM DESCRIPTION ................................... 45 . DIFFERENTIAL LOCK CONTROL UNIT TER-
TROUBLE DIAGNOSIS ........................................... 46 . MINALS AND REFERENCE VALUE ..................66 .
Fail-safe Function .................................................. 46 . DIAGNOSTIC PROCEDURE ..............................67 .
How to Perform Trouble Diagnosis ........................ 46 . COMPONENT INSPECTION ..............................70 .
BASIC CONCEPT .............................................. 46 . ABS System ...........................................................70
.
Location of Electrical Parts .................................... 47 . DIAGNOSTIC PROCEDURE ..............................70 .
Wiring Diagram -- DIFLOC -- ............................... 48 . CAN Communication Line ......................................71 .
Trouble Diagnosis Chart for Symptoms ................. 50 . DIAGNOSTIC PROCEDURE ..............................71 .
Differential Lock Control Unit Input/Output Signal TROUBLE DIAGNOSIS FOR SYMPTOMS .............72 .
Reference Values .................................................. 50 . DIFF LOCK Indicator Lamp Does Not Turn ON .....72 .
DIFFERENTIAL LOCK CONTROL UNIT DIAGNOSTIC PROCEDURE ..............................72 .
INSPECTION TABLE ......................................... 50 . DIFF LOCK Indicator Lamp Does Not Change ......75 .
CONSULT-II Function (DIFF LOCK) ...................... 52 . DIAGNOSTIC PROCEDURE ..............................75 .
CONSULT-II SETTING PROCEDURE ............... 52 . DIFF LOCK Indicator Lamp Sometimes Flashes ...76
SELF-DIAG RESULTS MODE ............................ 53 . DIAGNOSTIC PROCEDURE ..............................76 .
DATA MONITOR MODE ..................................... 55 . DIFFERENTIAL LOCK CONTROL UNIT .................78 .
TROUBLE DIAGNOSIS FOR SYSTEM ................... 56 . Removal and Installation ........................................78.
Power Supply Circuit For Differential Lock Control REMOVAL ...........................................................78
.
Unit ........................................................................ 56
. INSTALLATION ...................................................78
.
CONSULT-II REFERENCE VALUE IN DATA FRONT OIL SEAL ....................................................79
.
MONITOR MODE ............................................... 56 . Removal and Installation ........................................79.
DIFFERENTIAL LOCK CONTROL UNIT TER- REMOVAL ...........................................................79
.
MINALS AND REFERENCE VALUE .................. 56 . INSTALLATION ...................................................80
.
DIAGNOSTIC PROCEDURE ............................. 57 . CARRIER COVER ....................................................81.
Differential Lock Control Unit ................................. 58 . Removal and Installation ........................................81.
DIAGNOSTIC PROCEDURE ............................. 58 . REMOVAL ...........................................................81
.
Differential Lock Mode Switch ............................... 58 . INSTALLATION ...................................................81
.
CONSULT-II REFERENCE VALUE IN DATA REAR FINAL DRIVE ASSEMBLY ............................82 .
MONITOR MODE ............................................... 58 . Removal and Installation ........................................82.
DIFFERENTIAL LOCK CONTROL UNIT TER- REMOVAL ...........................................................82
.
MINALS AND REFERENCE VALUE .................. 58 . INSTALLATION ...................................................82
.
DIAGNOSTIC PROCEDURE ............................. 59 . Disassembly and Assembly ...................................83 .
COMPONENT INSPECTION ............................. 61 . COMPONENTS ..................................................83 .
Differential Lock Position Switch ............................ 62 . ASSEMBLY INSPECTION AND ADJUSTMENT...84
CONSULT-II REFERENCE VALUE IN DATA DISASSEMBLY ...................................................87.
MONITOR MODE ............................................... 62 . INSPECTION AFTER DISASSEMBLY ...............91 .
DIFFERENTIAL CONTROL UNIT TERMINALS SELECTION ADJUSTING WASHERS ...............92 .
AND REFERENCE VALUE ................................ 62 . ASSEMBLY .........................................................94
.
DIAGNOSTIC PROCEDURE ............................. 63 . SERVICE DATA AND SPECIFICATIONS (SDS) .....99 .
COMPONENT INSPECTION ............................. 65 . General Specifications ...........................................99
.
Differential Lock Solenoid Relay ............................ 65 . Inspection and Adjustment .....................................99 .
CONSULT-II REFERENCE VALUE IN DATA PRELOAD TORQUE ..........................................99 .
MONITOR MODE ............................................... 65 . BACKLASH .........................................................99
.
DIAGNOSTIC PROCEDURE ............................. 65 . COMPANION FLANGE RUNOUT ......................99 .
Differential Lock Solenoid ...................................... 66 . SELECTIVE PARTS ......................................... 100 .
Revision: October 2004 RFD-2 2005 Titan
PRECAUTIONS
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
PRECAUTIONS PFP:00001
A
Service Notice or Precautions EDS001OQ
q Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied. B
q Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
q Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly. C
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
q Gaskets, seals and O-rings should be replaced any time when the unit is disassembled. RFD
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
q Clean and flush the parts sufficiently and blow-dry them. E
q Be careful not to damage sliding surfaces and mating surfaces.
q When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces. F
q Always use shop paper for cleaning the inside of components.
q Avoid using cotton gloves or shop rags to prevent entering of lint.
q During assembly, observe the specified tightening torque, and apply new differential gear oil, petroleum G
jelly, or multi-purpose grease as specified for each vehicle, if necessary.
H
I
J
K
L
M
Revision: October 2004 RFD-3 2005 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
PREPARATION PFP:00002
Special Service Tools EDS001OR
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
KV40104000 Removing and installing drive pinion nut
( -- )
Flange wrench
a: 85 mm (3.35 in) dia.
b: 65 mm (2.56 in) dia.
NT659
ST33290001 Removing front oil seal
(J-34286)
Puller
ZZA0601D
ST15310000 Installing front oil seal
( -- )
Drift
a: 96mm (3.77 in) dia.
b: 84 mm (3.30 in) dia.
NT115
ST3127S000 Inspecting drive pinion bearing preload
(J-25765-A) and total preload
Preload gauge set
1. GG91030000
(J-25765)
Torque wrench
2. HT62940000 (1/2)
( -- )
Socket adapter
NT124
3. HT62900000 (3/8)
( -- )
Socket adapter
-- Removing and installing side bearing ad-
(C-4164) juster
Adjuster tool
WDIA0192E
KV10111100 Removing carrier cover
(J-37228)
Seal cutter
S-NT046
Revision: October 2004 RFD-4 2005 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
Tool number Description
(Kent-Moore No.) A
Tool name
ST30021000 Removing drive pinion rear bearing inner
(J-22912-01) race B
Puller
C
ZZA0700D
ST33081000 Removing and installing side bearing in- RFD
( -- ) ner race
Adapter
a: 43 mm (1.69 in) dia.
b: 33.5 mm (1.32 in) dia. E
ZZA1000D
ST23550000 Removing and installing lock pin
F
( -- )
Pin punch
a: 4.5 mm (0.177 in) dia. G
NT410 H
-- Adjusting pinion gear height
(8144)
Pinion block
I
J
SDIA2599E
-- Adjusting pinion gear height
(6740)
Cone K
L
SDIA2601E
-- Adjusting pinion gear height
(6741) M
Screw
SDIA2602E
-- Adjusting pinion gear height
(6739)
Pinion height lock
SDIA2603E
Revision: October 2004 RFD-5 2005 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
Tool number Description
(Kent-Moore No.)
Tool name
-- Adjusting pinion gear height
(D-115-2)
Scooter block
SDIA2604E
TBD Adjusting pinion gear height
Arbor disc
SDIA2605E
-- Adjusting pinion gear height
(D-115-3)
Arbor
SDIA2606E
ST01500001 Installing drive pinion rear bearing outer
( -- ) race
Drift
a: 89mm (3.50 in) dia.
b: 79 mm (3.11 in) dia.
ZZA0811D
ST30022000 Installing drive pinion rear bearing outer
( -- ) race
Drift
a: 46 mm (1.81 in) dia.
b: 110 mm (4.33 in) dia.
NT660
ST33022000 Installing drive pinion front bearing outer
( -- ) race
Drift
a: 49 mm (1.92 in) dia.
b: 67 mm (2.63 in) dia.
NT660
Revision: October 2004 RFD-6 2005 Titan
PREPARATION
[WITHOUT ELECTRONIC LOCKING DIFFERENTIAL]
Tool number Description
(Kent-Moore No.) A
Tool name
-- Installing drive pinion rear bearing inner
(C-4040) race B
Installer
C
SDIA2607E
KV38100300 Installing side bearing inner race RFD
(J-25523)
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia. E
c: 32mm (1.26 in) dia.
ZZA1046D
F
Commercial Service Tools EDS001OS
Tool name Description
G
Puller Removing companion flange and side
bearing inner race
H
NT077 I
Puller Removing side bearing inner race
J
K
ZZB0823D
Power tool Loosening bolts and nuts
L
M
PBIC0190E
Revision: October 2004 RFD-7 2005 Titan
Revision: October 2004
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