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ATC


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J AIR CONDITIONER

                                                                                                                                                                     A




                                                                AUTOMATIC AIR CONDITIONER
                                                                                         SECTION                   ATC                                               B



                                                                                                                                                                     C



                                                                                                                                                                     D



                                                                                                                                                                     E
                                                                    CONTENTS
PRECAUTIONS ......................................................... 4     .         Description ............................................................. 23
                                                                                                                                                            .        F
 Precautions for Supplemental Restraint System                                        Operation ............................................................... 23
                                                                                                                                                            .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                               AIR MIX DOORS CONTROL ............................. 23               .
 SIONER" ................................................................. 4.          BLOWER SPEED CONTROL ............................ 23                 .        G
 Precautions for Working with HFC-134a (R-134a) 4                           .....      INTAKE DOOR CONTROL ................................ 23              .
 Contaminated Refrigerant ....................................... 4         .          MODE DOOR CONTROL .................................. 23              .
 General Refrigerant Precautions ............................. 5            .          DEFROSTER DOOR CONTROL ....................... 23                    .
                                                                                                                                                                     H
 Precautions for Leak Detection Dye ........................ 5              .          MAGNET CLUTCH CONTROL .......................... 24                  .
 A/C Identification Label ........................................... 5     .          SELF-DIAGNOSTIC SYSTEM ........................... 24                .
 Precautions for Refrigerant Connection .................. 6                .         Description of Control System ............................... 25      .
   FEATURES OF NEW TYPE REFRIGERANT                                                   Control Operation .................................................. 25
                                                                                                                                                            .         I
   CONNECTION ..................................................... 6       .          DISPLAY SCREEN ............................................. 26      .
   O-RING AND REFRIGERANT CONNECTION ..... 7                                           AUTO SWITCH .................................................. 26    .
 Precautions for Servicing Compressor .................... 9                .          TEMPERATURE CONTROL DIAL (TEMPERA-                                            ATC
 Precautions for Service Equipment ......................... 9              .          TURE CONTROL) (DRIVER SIDE) .................... 26                  .
   RECOVERY/RECYCLING EQUIPMENT ............. 9                             .          TEMPERATURE CONTROL DIAL (TEMPERA-
   ELECTRONIC LEAK DETECTOR ....................... 9                       .          TURE CONTROL) (PASSENGER SIDE) ........... 26                        .
                                                                                                                                                                     K
   VACUUM PUMP ................................................ 10          .          RECIRCULATION () SWITCH ............................ 26              .
   MANIFOLD GAUGE SET ................................... 10                .          DEFROSTER () SWITCH ................................... 26           .
   SERVICE HOSES .............................................. 10          .          REAR WINDOW DEFOGGER SWITCH ............ 26                          .
   SERVICE COUPLERS ........................................11              .          OFF SWITCH ..................................................... 26  .         L
   REFRIGERANT WEIGHT SCALE ......................11                        .          A/C SWITCH ...................................................... 26 .
   CHARGING CYLINDER ......................................11               .          MODE SWITCH ................................................. 26     .
PREPARATION ........................................................ 12     .         Discharge Air Flow ................................................ 27.        M
 Special Service Tools ............................................ 12      .          FRONT ............................................................... 27
                                                                                                                                                            .
 HFC-134a (R-134a) Service Tools and Equipment 12                           ...       System Description ................................................ 28.
 Commercial Service Tools ..................................... 15          .          SWITCHES AND THEIR CONTROL FUNCTION 28                               ...
REFRIGERATION SYSTEM .................................... 16                .         CAN Communication System Description ............. 29                 .
 Refrigerant Cycle .................................................. 16    .        TROUBLE DIAGNOSIS ........................................... 30       .
   REFRIGERANT FLOW ...................................... 16               .         CONSULT-II Function (HVAC) ............................... 30         .
 Refrigerant System Protection .............................. 16            .          CONSULT-II BASIC OPERATION ...................... 30                 .
   REFRIGERANT PRESSURE SENSOR ............ 16                              .          SELF-DIAGNOSIS ............................................. 31      .
   PRESSURE RELIEF VALVE .............................. 17                  .          DATA MONITOR ................................................ 31     .
 Component Layout ................................................ 18       .         CONSULT-II Function (BCM) ................................ 33         .
   REFRIGERATION SYSTEM .............................. 18                   .          CONSULT-II BASIC OPERATION ...................... 33                 .
OIL ........................................................................... 20
                                                                            .          DATA MONITOR ................................................ 34     .
 Maintenance of Oil Quantity in Compressor ......... 20                     .         How to Perform Trouble Diagnosis for Quick and
   OIL ..................................................................... 20
                                                                            .         Accurate Repair ..................................................... 35
                                                                                                                                                            .
   CHECKING AND ADJUSTING .......................... 20                     .          WORK FLOW ..................................................... 35   .
AIR CONDITIONER CONTROL .............................. 23                   .          SYMPTOM TABLE ............................................. 35       .


Revision: October 2006                                                        ATC-1                                                                2006 Titan
 Component Parts and Harness Connector Location 36                           ...         INSPECTION FLOW ......................................... 108          .
   ENGINE COMPARTMENT ................................. 36                   .           SYSTEM DESCRIPTION .................................. 109              .
   PASSENGER COMPARTMENT ......................... 37                        .           COMPONENT DESCRIPTION ......................... 110                    .
 Schematic .............................................................. 38 .           DIAGNOSTIC PROCEDURE FOR BLOWER
   WITH NAVI ......................................................... 38    .           MOTOR ............................................................. 110.
   WITHOUT NAVI .................................................. 39        .           COMPONENT INSPECTION ............................ 119                  .
 Wiring Diagram -- A/C,A -- .................................. 40            .         Magnet Clutch Circuit ........................................... 120    .
   WITH NAVI ......................................................... 40    .           INSPECTION FLOW ......................................... 120          .
   WITHOUT NAVI .................................................. 48        .           SYSTEM DESCRIPTION .................................. 121              .
 Front Air Control Terminals and Reference Value... 56                                   DIAGNOSTIC PROCEDURE FOR MAGNET
   PIN CONNECTOR TERMINAL LAYOUT ........... 56                              .           CLUTCH ........................................................... 121 .
   TERMINALS AND REFERENCE VALUE FOR                                                   Insufficient Cooling ............................................... 129 .
   FRONT AIR CONTROL (WITH NAVI) ................ 56                         .           INSPECTION FLOW ......................................... 129          .
   TERMINALS AND REFERENCE VALUE FOR                                                     PERFORMANCE TEST DIAGNOSES ............. 130                           .
   FRONT AIR CONTROL (WITHOUT NAVI) ........ 58                              .           PERFORMANCE CHART ................................. 132                .
 A/C System Self-diagnosis Function ..................... 60                 .           TROUBLE DIAGNOSES FOR UNUSUAL PRES-
   DESCRIPTION ................................................... 60        .           SURE ................................................................ 133
                                                                                                                                                                .
 Operational Check ................................................. 62      .         Insufficient Heating .............................................. 136  .
   CHECKING MEMORY FUNCTION .................... 62                          .           INSPECTION FLOW ......................................... 136          .
   CHECKING BLOWER ........................................ 62               .         Noise .................................................................... 137
                                                                                                                                                                .
   CHECKING DISCHARGE AIR ........................... 62                     .           INSPECTION FLOW ......................................... 137          .
   CHECKING RECIRCULATION (, ONLY) ............ 62                           .         Self-diagnosis ...................................................... 138.
   CHECKING TEMPERATURE DECREASE ........ 62                                 .           INSPECTION FLOW ......................................... 138          .
   CHECKING TEMPERATURE INCREASE ......... 63                                .         Memory Function ................................................. 139    .
   CHECK A/C SWITCH ......................................... 63             .           INSPECTION FLOW ......................................... 139          .
   CHECKING AUTO MODE .................................. 63                  .         Water Valve Circuit ............................................... 139  .
 Power Supply and Ground Circuit for Front Air Con-                                      COMPONENT DESCRIPTION ......................... 139                    .
 trol .......................................................................... 64
                                                                             .           DIAGNOSTIC PROCEDURE FOR WATER
   INSPECTION FLOW .......................................... 64             .           VALVE ............................................................... 140
                                                                                                                                                                .
   COMPONENT DESCRIPTION ........................... 65                      .         Ambient Sensor Circuit ........................................ 143      .
   DIAGNOSTIC PROCEDURE FOR A/C SYSTEM 65                                    ...         COMPONENT DESCRIPTION ......................... 143                    .
 Mode Door Motor Circuit ....................................... 68          .           AMBIENT TEMPERATURE INPUT PROCESS .143
   INSPECTION FLOW .......................................... 68             .           DIAGNOSTIC PROCEDURE FOR AMBIENT
   SYSTEM DESCRIPTION ................................... 69                 .           SENSOR ........................................................... 143 .
   COMPONENT DESCRIPTION ........................... 70                      .           COMPONENT INSPECTION ............................ 146                  .
   DIAGNOSTIC PROCEDURE FOR MODE                                                       In-vehicle Sensor Circuit ...................................... 147     .
   DOOR MOTOR .................................................. 70          .           COMPONENT DESCRIPTION ......................... 147                    .
 Air Mix Door Motor Circuit ..................................... 77         .           DIAGNOSTIC PROCEDURE FOR IN-VEHICLE
   INSPECTION FLOW .......................................... 77             .           SENSOR ........................................................... 148 .
   SYSTEM DESCRIPTION ................................... 78                 .           COMPONENT INSPECTION ............................ 151                  .
   COMPONENT DESCRIPTION ........................... 79                      .         Optical Sensor Circuit .......................................... 152    .
   DIAGNOSTIC PROCEDURE FOR AIR MIX                                                      COMPONENT DESCRIPTION ......................... 152                    .
   DOOR MOTOR (DRIVER) .................................. 79                 .           OPTICAL INPUT PROCESS ............................ 152                 .
   DIAGNOSTIC PROCEDURE FOR AIR MIX                                                      DIAGNOSTIC PROCEDURE FOR OPTICAL
   DOOR MOTOR (PASSENGER) ......................... 87                       .           SENSOR ........................................................... 152 .
 Intake Door Motor Circuit ....................................... 94        .         Intake Sensor Circuit ............................................ 155   .
   INSPECTION FLOW .......................................... 94             .           COMPONENT DESCRIPTION ......................... 155                    .
   SYSTEM DESCRIPTION ................................... 95                 .           DIAGNOSTIC PROCEDURE FOR INTAKE SEN-
   COMPONENT DESCRIPTION ........................... 96                      .           SOR .................................................................. 155
                                                                                                                                                                .
   DIAGNOSTIC PROCEDURE FOR INTAKE                                                       COMPONENT INSPECTION ............................ 158                  .
   DOOR MOTOR .................................................. 96          .        CONTROL UNIT ..................................................... 159    .
 Defroster Door Motor Circuit .................................. 99          .         Removal and Installation ...................................... 159      .
   SYMPTOM: ......................................................... 99     .           REMOVAL ......................................................... 159  .
   INSPECTION FLOW .......................................... 99             .           INSTALLATION ................................................. 159     .
   SYSTEM DESCRIPTION ................................. 100                  .        AMBIENT SENSOR ............................................... 160        .
   COMPONENT DESCRIPTION ......................... 100                       .         Removal and Installation ...................................... 160      .
   DIAGNOSTIC PROCEDURE FOR                                                              REMOVAL ......................................................... 160  .
   DEFROSTER DOOR MOTOR ......................... 101                        .           INSTALLATION ................................................. 160     .
 Front Blower Motor Circuit ................................... 108          .

Revision: October 2006                                                         ATC-2                                                                  2006 Titan
IN-VEHICLE SENSOR ........................................... 161   .       REFRIGERANT LINES .......................................... 180          .
  Removal and Installation ..................................... 161.        HFC-134a (R-134a) Service Procedure .............. 180                   .       A
   REMOVAL ........................................................ 161
                                                                    .          SETTING OF SERVICE TOOLS AND EQUIP-
   INSTALLATION ................................................ 161.          MENT ............................................................... 180
                                                                                                                                                      .
OPTICAL SENSOR ............................................... 162  .        Components ........................................................ 182  .       B
  Removal and Installation ..................................... 162.        Removal and Installation for Compressor ........... 183                  .
INTAKE SENSOR .................................................. 163.          REMOVAL ........................................................ 183   .
  Removal and Installation ..................................... 163.          INSTALLATION ................................................ 184      .
   REMOVAL ........................................................ 163
                                                                    .        Removal and Installation for Compressor Clutch . 184                             C
   INSTALLATION ................................................ 163.          REMOVAL ........................................................ 184   .
BLOWER MOTOR ................................................. 164  .          INSPECTION ................................................... 185     .
  Removal and Installation ..................................... 164.          INSTALLATION ................................................ 186      .       D
   REMOVAL ........................................................ 164
                                                                    .          BREAK-IN OPERATION ................................... 187             .
   INSTALLATION ................................................ 164.        Removal and Installation for Low-pressure Flexible
IN-CABIN MICROFILTER ...................................... 165     .        Hose .................................................................... 187
                                                                                                                                                      .       E
  Removal and Installation ..................................... 165.          REMOVAL ........................................................ 187   .
   FUNCTION ....................................................... 165
                                                                    .          INSTALLATION ................................................ 187      .
   REPLACEMENT TIMING ................................. 165         .        Removal and Installation for High-pressure Flexible
   REPLACEMENT PROCEDURE ...................... 165                 .        Hose .................................................................... 187
                                                                                                                                                      .       F
HEATER & COOLING UNIT ASSEMBLY ............. 167                    .          REMOVAL ........................................................ 187   .
  Removal and Installation ..................................... 167.          INSTALLATION ................................................ 187      .
   REMOVAL ........................................................ 167
                                                                    .        Removal and Installation for High-pressure Pipe . 188                            G
   INSTALLATION ................................................ 168.          REMOVAL ........................................................ 188   .
HEATER CORE ..................................................... 169
                                                                    .          INSTALLATION ................................................ 188      .
  Removal and Installation ..................................... 169.        Removal and Installation for Low-pressure Pipe . 188                             H
   REMOVAL ........................................................ 170
                                                                    .          REMOVAL ........................................................ 188   .
   INSTALLATION ................................................ 170.          INSTALLATION ................................................ 188      .
DEFROSTER DOOR MOTOR ............................... 171            .        Removal and Installation for Refrigerant Pressure
                                                                                                                                                               I
  Removal and Installation ..................................... 171.        Sensor ................................................................. 188
                                                                                                                                                      .
   REMOVAL ........................................................ 171
                                                                    .          REMOVAL ........................................................ 188   .
   INSTALLATION ................................................ 171.          INSTALLATION ................................................ 188      .
INTAKE DOOR MOTOR ........................................ 172      .        Removal and Installation for Condenser ............. 189                 .       ATC
  Removal and Installation ..................................... 172.          REMOVAL ........................................................ 189   .
   REMOVAL ........................................................ 172
                                                                    .          INSTALLATION ................................................ 189      .
   INSTALLATION ................................................ 172.        Removal and Installation for Evaporator ............. 190                .       K
MODE DOOR MOTOR .......................................... 173      .          REMOVAL ........................................................ 190   .
  Removal and Installation ..................................... 173.          INSTALLATION ................................................ 191      .
   REMOVAL ........................................................ 173
                                                                    .        Removal and Installation for Expansion Valve ..... 191                   .
                                                                                                                                                               L
   INSTALLATION ................................................ 173.          REMOVAL ........................................................ 191   .
AIR MIX DOOR MOTOR ........................................ 174     .          INSTALLATION ................................................ 191      .
  Removal and Installation ..................................... 174.        Checking for Refrigerant Leaks ........................... 191           .
   AIR MIX DOOR MOTOR (DRIVER) ................. 174                .          PRELIMINARY CHECK .................................... 191             .       M
   AIR MIX DOOR MOTOR (PASSENGER) ........ 175                      .        Checking System for Leaks Using the Fluorescent
VARIABLE BLOWER CONTROL ......................... 176               .        Dye Leak Detector ............................................... 191    .
  Removal and Installation ..................................... 176.        Dye Injection ........................................................ 192
                                                                                                                                                      .
   REMOVAL ........................................................ 176
                                                                    .        Electronic Refrigerant Leak Detector ................... 192             .
   INSTALLATION ................................................ 176.          PRECAUTIONS FOR HANDLING LEAK
DUCTS AND GRILLES ......................................... 177     .          DETECTOR ...................................................... 192    .
  Components ........................................................ 177
                                                                    .          CHECKING PROCEDURE .............................. 193                  .
  Removal and Installation ..................................... 178.       SERVICE DATA AND SPECIFICATIONS (SDS) ... 195                             .
   DEFROSTER NOZZLE .................................... 178        .        Service Data and Specifications (SDS) ............... 195                .
   RH AND LH SIDE DEMISTER DUCT .............. 178                  .          COMPRESSOR ............................................... 195         .
   RH AND LH VENTILATOR DUCT .................... 179               .          OIL .................................................................... 195
                                                                                                                                                      .
   CENTER VENTILATOR DUCT ........................ 179              .          REFRIGERANT ................................................ 195       .
   FLOOR DUCT .................................................. 179.          ENGINE IDLING SPEED ................................. 195              .
   GRILLES .......................................................... 179
                                                                    .          BELT TENSION ................................................ 195      .




Revision: October 2006                                               ATC-3                                                                  2006 Titan
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                           EJS004TO


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
G    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
G    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
G    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Working with HFC-134a (R-134a)                                                                EJS004TP


WARNING:
G CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. If the refrigerants
  are mixed compressor failure is likely to occur. Refer to ATC-4, "Contaminated Refrigerant" . To
  determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use the recovery/recy-
  cling equipment and refrigerant identifier.
G Use only specified oil for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) components.
  If oil other than that specified is used, compressor failure is likely to occur.
G The specified HFC-134a (R-134a) oil rapidly absorbs moisture from the atmosphere. The following
  handling precautions must be observed:



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