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>> Download BR documenatation <<Text preview - extract from the documentF BRAKES
A
SECTION
BRAKE SYSTEM
BR B
C
D
E
CONTENTS
PRECAUTIONS ......................................................... 3
. DISASSEMBLY AND ASSEMBLY ...................... 17 . BR
Precautions for Supplemental Restraint System With ABLS or VDC ................................................ 17 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- REMOVAL AND INSTALLATION ....................... 18 .
SIONER" ................................................................. 3
. DISASSEMBLY AND ASSEMBLY ...................... 18 . G
Precautions for Brake System ................................. 3 . BRAKE BOOSTER .................................................. 19 .
PREPARATION .......................................................... 4
. On-Vehicle Service ................................................ 19 .
Special Service Tool ................................................ 4
. OPERATING CHECK ......................................... 19 .
H
Commercial Service Tools ....................................... 4 . AIRTIGHT CHECK ............................................. 19 .
NOISE, VIBRATION, AND HARSHNESS (NVH) With ABS or ABLS ................................................. 20 .
TROUBLESHOOTING ............................................... 5 . REMOVAL .......................................................... 20 .
NVH Troubleshooting Chart .................................... 5 . INSTALLATION .................................................. 20 . I
BRAKE PEDAL ......................................................... 6
. With VDC ............................................................... 21
.
Inspection and Adjustment ...................................... 6 . REMOVAL .......................................................... 21 .
INSPECTION ....................................................... 6
. INSTALLATION .................................................. 22 . J
ADJUSTMENT ..................................................... 7 . VACUUM LINES ...................................................... 23 .
Removal and Installation ......................................... 8 . Removal and Installation ....................................... 23 .
REMOVAL ............................................................ 9
. REMOVAL .......................................................... 23 .
K
INSPECTION AFTER REMOVAL ...................... 10 . INSTALLATION .................................................. 23 .
INSTALLATION .................................................. 10 . Inspection .............................................................. 23
.
BRAKE FLUID ..........................................................11
. VISUAL INSPECTION ........................................ 23 .
On-board Inspection ...............................................11. CHECK VALVE INSPECTION ............................ 23 . L
LEVEL CHECK ...................................................11 . FRONT DISC BRAKE .............................................. 24 .
Drain and Refill .......................................................11
. On-vehicle Inspection ............................................ 24 .
Bleeding Brake System ......................................... 12 . PAD WEAR INSPECTION .................................. 24 . M
BRAKE PIPING AND HOSE ................................... 13 . Components .......................................................... 24 .
Hydraulic Circuit .................................................... 13
. Removal and Installation of Brake Pad ................. 25 .
Removal and Installation of Front Brake Piping and REMOVAL .......................................................... 25 .
Brake Hose ........................................................... 13
. INSTALLATION .................................................. 25 .
REMOVAL .......................................................... 13
. Removal and Installation of Brake Caliper and Disc
INSTALLATION .................................................. 14 . Rotor ...................................................................... 25
.
Removal and Installation of Rear Brake Piping and REMOVAL .......................................................... 25 .
Brake Hose ........................................................... 14
. INSTALLATION .................................................. 26 .
REMOVAL .......................................................... 14
. Disassembly and Assembly of Brake Caliper ........ 26 .
INSTALLATION .................................................. 14 . DISASSEMBLY .................................................. 26 .
Inspection After Installation ................................... 15 . CALIPER INSPECTION ..................................... 27 .
BRAKE MASTER CYLINDER ................................. 16 . ASSEMBLY ........................................................ 27 .
On-board Inspection .............................................. 16. DISC ROTOR INSPECTION .............................. 28 .
LEAK INSPECTION ........................................... 16 . BRAKE BURNISHING PROCEDURE ................ 28 .
With ABS ............................................................... 16
. REAR DISC BRAKE ................................................ 30 .
REMOVAL AND INSTALLATION ....................... 16 . On-vehicle Inspection ............................................ 30 .
Revision: October 2006 BR-1 2006 Titan
PAD WEAR INSPECTION .................................. 30 . INSTALLATION ...................................................31.
Components .......................................................... 30 . Disassembly and Assembly of Brake Caliper ........32 .
Removal and Installation of Brake Pad .................. 31 . DISASSEMBLY ...................................................32 .
REMOVAL .......................................................... 31 . CALIPER INSPECTION ......................................32 .
INSTALLATION ................................................... 31 . ASSEMBLY .........................................................33
.
Removal and Installation of Brake Caliper and Disc DISC ROTOR INSPECTION ..............................33 .
Rotor ...................................................................... 31
. BRAKE BURNISHING PROCEDURE ................34 .
REMOVAL .......................................................... 31 . SERVICE DATA AND SPECIFICATIONS (SDS) .....35 .
General Specifications ...........................................35.
Brake Pedal ...........................................................35
.
Brake Booster ........................................................35
.
Check Valve ...........................................................35
.
Front Disc Brake ....................................................35
.
Rear Disc Brake .....................................................36
.
Revision: October 2006 BR-2 2006 Titan
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS004O0
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System EFS004O1
G Always use recommended brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" .
H
G Do not reuse drained brake fluid.
G Be careful not to splash brake fluid on painted areas.
G To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid. I
G Do not use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
G Use flare nut wrench when removing and installing brake tube.
G Always check tightening torque when installing brake lines. J
G Before working, turn ignition switch to OFF and disconnect con-
nectors for ABS actuator and electric unit (control unit) or battery
terminals. K
G Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-28, "BRAKE BURNISH- L
ING PROCEDURE" .
WARNING: SBR686C
G Clean brake pads and shoes with a waste cloth, then wipe
with a dust collector. M
Revision: October 2006 BR-3 2006 Titan
PREPARATION
PREPARATION PFP:00002
Special Service Tool EFS0068T
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent-Moore No.)
Tool name
-- Measuring brake pedal height
(J-46532)
Brake and clutch pedal height measure-
ment tool
LFIA0227E
Commercial Service Tools EFS0068U
Tool name Description
1. Flare nut crowfoot Removing and installing each brake pip-
2. Torque wrench ing.
a: 10 mm (0.39 in) / 12 mm (0.47 in)
S-NT360
Power tool Removing nuts, bolts and screws.
PBIC0190E
PBIC0191E
Revision: October 2006 BR-4 2006 Titan
Symptom
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