Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Titan 2004-2009 Approved Nissan Titan 2006 CO

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
CO


>> Download CO documenatation <<

Text preview - extract from the document
B ENGINE

                                                                                                                                                                A




                                                                         ENGINE COOLING SYSTEM
                                                                                               SECTION                    CO                                    CO



                                                                                                                                                                C



                                                                                                                                                                D



                                                                                                                                                                E
                                                                CONTENTS
PRECAUTIONS ......................................................... 2.           INSPECTION AFTER INSTALLATION ............... 16                    .        F
 Precautions for Supplemental Restraint System                                   Checking Radiator ................................................. 16.
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                        ENGINE COOLING FAN .......................................... 17       .
 SIONER" ................................................................. 2
                                                                       .         Removal and Installation (Crankshaft Driven Type) 17                  ...      G
 Precautions for Liquid Gasket ................................. 2     .           REMOVAL .......................................................... 17
                                                                                                                                                       .
   REMOVAL OF LIQUID GASKET SEALING ......... 2                        .           INSPECTION AFTER REMOVAL ...................... 17                  .
   LIQUID GASKET APPLICATION PROCEDURE 2                               .....       INSTALLATION .................................................. 17  .
                                                                                                                                                                H
PREPARATION .......................................................... 4
                                                                       .           INSPECTION AFTER INSTALLATION ............... 17                    .
 Special Service Tools .............................................. 4.         Removal and Installation (Motor Driven Type) ...... 18                .
 Commercial Service Tools ....................................... 4    .           REMOVAL .......................................................... 18
                                                                                                                                                       .
OVERHEATING CAUSE ANALYSIS ......................... 6                 .           INSTALLATION .................................................. 18  .         I
 Troubleshooting Chart ............................................. 6 .        WATER PUMP ......................................................... 19.
COOLING SYSTEM ................................................... 8   .         Removal and Installation ....................................... 19   .
 Cooling Circuit ......................................................... 8
                                                                       .           REMOVAL .......................................................... 19
                                                                                                                                                       .        J
 System Drawing ...................................................... 9
                                                                       .           INSPECTION AFTER REMOVAL ...................... 19                  .
ENGINE COOLANT ................................................. 10    .           INSTALLATION .................................................. 19  .
 Inspection .............................................................. 10
                                                                       .           INSPECTION AFTER INSTALLATION ............... 20                    .
                                                                                                                                                                K
   LEVEL CHECK .................................................. 10   .        THERMOSTAT AND WATER PIPING ..................... 21                   .
   CHECKING COOLING SYSTEM FOR LEAKS ... 10                                      Removal and Installation ....................................... 21   .
   CHECKING RESERVOIR CAP .......................... 10                .           REMOVAL .......................................................... 21
                                                                                                                                                       .
   CHECKING RADIATOR CAP ............................. 10              .           INSPECTION AFTER REMOVAL ...................... 22                  .        L
 Changing Engine Coolant ..................................... 10      .           INSTALLATION .................................................. 22  .
   DRAINING ENGINE COOLANT .........................11                 .           INSPECTION AFTER INSTALLATION ............... 22                    .
   REFILLING ENGINE COOLANT ........................11                 .        SERVICE DATA AND SPECIFICATIONS (SDS) ..... 23                         .        M
   FLUSHING COOLING SYSTEM ........................ 12                 .         Standard and Limit ................................................. 23
                                                                                                                                                       .
RADIATOR ............................................................... 14
                                                                       .           ENGINE COOLANT CAPACITY (APPROXI-
 Removal and Installation ....................................... 14   .           MATE) ................................................................. 23
                                                                                                                                                       .
   REMOVAL .......................................................... 14
                                                                       .           THERMOSTAT ................................................... 23   .
   INSTALLATION .................................................. 16  .           RADIATOR ......................................................... 23
                                                                                                                                                       .




Revision: October 2006                                                    CO-1                                                                2006 Titan
                                                  PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                            EBS00RGN


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
G    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
G    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
G    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Liquid Gasket                                                                                 EBS00RGO

REMOVAL OF LIQUID GASKET SEALING
G    After removing the bolts and nuts, separate the mating surface
     and remove the old liquid gasket sealing using Tool.
        Tool number          : KV10111100 (J-37228)
     CAUTION:
     Do not damage the mating surfaces.
G    Tap the seal cutter to insert it.
G    In areas where the Tool is difficult to use, lightly tap to slide it.


                                                                                                            WBIA0566E


LIQUID GASKET APPLICATION PROCEDURE
1.   Remove the old liquid gasket adhering to the gasket application
     surface and the mating surface using suitable tool.
     G Remove the liquid gasket completely from the groove of the
       liquid gasket application surface, bolts, and bolt holes.
2.   Thoroughly clean the mating surfaces and remove adhering
     moisture, grease and foreign material.




                                                                                                            PBIC0003E




Revision: October 2006                                    CO-2                                           2006 Titan
                                              PRECAUTIONS

3.   Attach the liquid gasket tube to the Tool.
         Tool number      : WS39930000 (      --   )                                       A

     Use Genuine RTV Silicone Sealant or equivalent. Refer to
     GI-45, "RECOMMENDED CHEMICAL PRODUCTS AND
                                                                                           CO
     SEALANTS" .
4.   Apply the liquid gasket without breaks to the specified location
     with the specified dimensions.
                                                                                           C

                                                                               WBIA0567E

                                                                                           D
     G   If there is a groove for the liquid gasket application, apply the
         liquid gasket to the groove.
     G As for the bolt holes, normally apply the liquid gasket inside                      E
         the holes. If specified in the procedure, it should also be
         applied outside the holes.
     G Within five minutes of liquid gasket application, install the mat-                  F
         ing component.
     G If the liquid gasket protrudes, wipe it off immediately.

     G Do not retighten after the installation.                                            G
     G Wait 30 minutes or more after installation before refilling the         SEM159F
         engine with engine oil and engine coolant.
     CAUTION:                                                                              H
     If there are specific instructions in this manual, observe them.

                                                                                            I


                                                                                           J



                                                                                           K


                                                                                           L



                                                                                           M




Revision: October 2006                                 CO-3                  2006 Titan
                                                       PREPARATION

PREPARATION                                                                                                                     PFP:00002

Special Service Tools                                                                                                              EBS00RGP

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                             Description
  (Kent-Moore No.)
  Tool name
  KV10111100                                                                             Removing steel oil pan and rear timing chain
  (J-37228)                                                                              case
  Seal cutter




                                                                         NT046


  WS39930000                                                                             Pressing the tube of liquid gasket
  ( -- )
  Tube pressure




                                                                         S-NT052


  EG17650301                                                                             Adapting radiator cap tester to radiator cap
  (J-33984-A)                                                                            and radiator filler neck
  Radiator cap tester adapter                                                            a: 28 (1.10) dia.
                                                                                         b: 31.4 (1.236) dia.
                                                                                         c: 41.3 (1.626) dia.
                                                                                         Unit: mm (in)

                                                                         S-NT564


  KV991J0070                                                                             For refilling engine cooling system
  (J-45695)
  Coolant refill tool




                                                                         LMA053


  KV991J0010                                                                             Checking concentration of ethylene glycol in
  (J-23688)                                                                              engine coolant
  Engine coolant refractometer




                                                                         WBIA0539E



Commercial Service Tools                                                                                                           EBS00RGQ




Revision: October 2006                                          CO-4                                                           2006 Titan
                                  PREPARATION

  Tool name                                          Description
                                                                                                        A
  Power tool                                         Loosening bolts and nuts



                                                                                                        CO


                                         PBIC0190E                                                      C
  Radiator cap tester                                Checking radiator and radiator cap


                                                                                                        D



                                                                                                        E
                                         PBIC1982E


  Coolant system tester adapter                      Adapting radiator cap tester to reservoir filler
                                                     neck
                                                                                                        F



                                                                                                        G
                                         WBIA0408E


  Coolant system tester adapter                      Adapting radiator cap tester to reservoir cap
                                                                                                        H



                                                                                                         I

                                         WBIA0409E

                                                                                                        J



                                                                                                        K


                                                                                                        L



                                                                                                        M




Revision: October 2006               CO-5                                                 2006 Titan
                                      OVERHEATING CAUSE ANALYSIS

OVERHEATING CAUSE ANALYSIS                                                                                                          PFP:00012

Troubleshooting Chart                                                                                                                  EBS00RGR


                                        Symptom                                                       Check items
                                              Water pump malfunction         Worn or loose drive belt
                                              Thermostat stuck closed                      --
                                                                             Dust contamination or
                                              Damaged fins                   paper clogging

                Poor heat transfer                                           Physical damage                                  --
                                              Clogged radiator cooling       Excess foreign material
                                              tube                           (rust, dirt, sand, etc.)
                                                                             Excess foreign material
                                              Water cut valve malfunction    (rust, dirt, sand, etc.), phys-
                                                                             ical damage
                                              Cooling fan does not oper-
                                              ate
                Reduced air flow              High resistance to fan rota-   Fan assembly                                     --
                                              tion
                                              Damaged fan blades
                Damaged radiator shroud                    --                              --                                 --
 Cooling sys-
 tem parts      Improper engine coolant
                                                           --                              --                                 --
 malfunction    mixture ratio
                Poor engine coolant quality                --                Engine coolant density                           --
                                                                                                               Loose clamp
                                                                             Cooling hose
                                                                                                               Cracked hose
                                                                             Water pump                        Poor sealing
                                                                                                               Loose
                                                                             Radiator cap
                                                                                                               Poor sealing
                                              Engine coolant leaks
                                                                                                               O-ring for damage, deterio-
                Insufficient engine coolant                                                                    ration or improper fitting
                                                                             Radiator
                                                                                                               Cracked radiator tank
                                                                                                               Cracked radiator core
                                                                             Reservoir tank                    Cracked reservoir tank
                                                                                                               Cylinder head deterioration
                                                                             Exhaust gas leaks into
                                              Overflowing reservoir tank                                       Cylinder head gasket dete-
                                                                             cooling system
                                                                                                               rioration




Revision: October 2006                                          CO-6                                                               2006 Titan
                                      OVERHEATING CAUSE ANALYSIS

                                            Symptom                                                  Check items
                                                                                                                                          A
                                                                                                           High engine rpm under no
                                                                                                           load
                                                                                                           Driving in low gear for
                                                                           Abusive driving                                                CO
                                                                                                           extended time
                                                                                                           Driving at extremely high
                                                                                                           speed
                             --                 Overload on engine                                                                        C
                                                                           Powertrain system mal-
                                                                           function
                                                                           Installed improper size
 Except cool-                                                                                                           --
                                                                           wheels and tires                                               D
 ing system
 parts mal-                                                                Dragging brakes
 function
                                                                           Improper ignition timing
                                                                                                                                          E
                                                Blocked bumper                          --
                                                                           Installed car brassiere
                                                Blocked radiator grille    Mud contamination or                                           F
                Blocked or restricted air                                  paper clogging                               --
                flow
                                                Blocked radiator                        --
                                                Blocked condenser                                                                         G
                                                                           Blocked air flow
                                                Installed large fog lamp

                                                                                                                                          H



                                                                                                                                           I


                                                                                                                                          J



                                                                                                                                          K


                                                                                                                                          L



                                                                                                                                          M




Revision: October 2006                                             CO-7                                                      2006 Titan
                         COOLING SYSTEM

COOLING SYSTEM                             PFP:21020

Cooling Circuit                                 EBS00RGS




                                          WBIA0439E




Revision: October 2006        CO-8        2006 Titan
                         COOLING SYSTEM

System Drawing                                  EBS00RGT

                                                           A



                                                           CO



                                                           C



                                                           D



                                                           E



                                                           F



                                                           G


                                                           H



                                                            I
                                          WBIA0463E




                                                           J



                                                           K


                                                           L



                                                           M




Revision: October 2006        CO-9        2006 Titan
                                          ENGINE COOLANT

ENGINE COOLANT                                                                                       PFP:KQ100

Inspection                                                                                                EBS00RGU

LEVEL CHECK
G   Check if the engine coolant reservoir tank level is within MIN to
    MAX level when engine is cool.
G   Adjust engine coolant level as necessary.




                                                                                                       SMA412B


CHECKING COOLING SYSTEM FOR LEAKS
WARNING:
Never remove the radiator or reservoir cap when the engine is hot. Serious burns could occur from
high-pressure engine coolant escaping from the radiator or reservoir.
G   To check for leakage, apply pressure to the cooling system at
    the reservoir filler neck using suitable tool and Tool.
       Tool number       : EG17650301 (J-33984-A)

       Leakage test pressure      : 137 kPa (1.4 kg/cm, 20 psi)
    CAUTION:
    Higher pressure than specified may cause radiator damage.
    NOTE:
    In case that engine coolant decreases, replenish cooling system
    with engine coolant.                                                                               WBIA0612E

G   If any concerns are found, repair or replace damaged parts.
CHECKING RESERVOIR CAP
G   Check reservoir cap relief pressure using suitable tool and Tool.
       Tool number       : EG17650301 (J-33984-A)

       Standard    : 95 - 125 kPa (0.97 - 1.28 kg/cm2 , 14 - 18 psi)
    NOTE:
    Apply engine coolant to the cap seal.
G   Replace the reservoir cap if there is any damage in the nega-
    tive-pressure valve, or if the open-valve pressure is outside of
    the limit.
                                                                                                       WBIA0611E


CHECKING RADIATOR CAP
Inspect the radiator cap.
NOTE:
Thoroughly wipe out the radiator filler neck to remove any waxy residue or foreign material.
G   Replace the cap if the metal plunger cannot be seen around the edge of the black rubber gasket.
G   Replace the cap if deposits of waxy residue or other foreign material are on the black rubber gasket or the
    metal retainer.
Changing Engine Coolant                                                                                   EBS00RH1


WARNING:
G To avoid being scalded, never change the coolant when the engine is hot.
G Wrap a thick cloth around the cap to carefully remove the cap. First, turn the cap a quarter of a
  turn to release any built-up pressure, then push down and turn the cap all the way to remove it.

Revision: October 2006                             CO-10                                            2006 Titan
                                            ENGINE COOLANT

DRAINING ENGINE COOLANT
1.   Turn ignition switch ON and set temperature control lever all the way to HOT position or the highest tem- A
     perature position. Wait 10 seconds and turn ignition switch OFF.
2.   Remove the engine front undercover using power tool.
3.   Open the radiator drain plug at the bottom of the radiator, and                                           CO
     remove the radiator filler cap. This is the only step required
     when partially draining the cooling system (radiator only).
     CAUTION:                                                                                                   C
     Do not to allow the coolant to contact the drive belts.

                                                                                                                          D



                                                                                                              WBIA0391E
                                                                                                                          E

4.   When draining all of the coolant in the system for engine
     removal or repair, it is necessary to drain the cylinder block.                                                      F
     Remove the RH cylinder block drain plug to drain the right bank
     and the oil cooler hose to drain the left bank as shown.
                                                                                                                          G


                                                                                                                          H

                                                                                                              PBIC0146E

                                                                                                                          I


                                                                                                                          J



                                                                                                                          K


                                                                                                                          L
                                                                                                              WBIA0392E


5.   Remove the reservoir tank to drain the engine coolant, then clean the reservoir tank before installing it.
                                                                                                                          M
6.   Check the drained coolant for contaminants such as rust, corrosion or discoloration.
     If the coolant is contaminated, flush the engine cooling system. Refer to CO-12, "FLUSHING COOLING
     SYSTEM" .
REFILLING ENGINE COOLANT
1.   Close the radiator drain plug. Install the reservoir tank, cylinder block drain plug, and the oil cooler hose, if
     removed for a total system drain or for engine removal or repair.
     G The radiator must be completely empty of coolant and water.

     G Apply sealant to the threads of the cylinder block drain plug. Use Genuine High Performance Thread
       Sealant or equivalent. Refer to GI-45, "RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS" .

        Radiator drain plug                     : Refer to CO-14, "RADIATOR" .
        RH cylinder block drain plug            : Refer to EM-78, "CYLINDER BLOCK" .
2.   Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with
     the engine OFF as necessary to activate the heater mode.
3.   Remove the vented reservoir cap and replace it with a non-vented reservoir cap before filling the cooling
     system.

Revision: October 2006                                CO-11                                                2006 Titan
                                             ENGINE COOLANT

4.    Install the Tool by installing the radiator cap adapter onto the
      radiator neck opening. Then attach the gauge body assembly
      with the refill tube and the venturi assembly to the radiator cap
      adapter.
5.    Insert the refill hose into the coolant mixture container that is
      placed at floor level. Make sure the ball valve is in the closed
      position.
      G Use Genuine NISSAN Long Life Anti-freeze coolant or equiv-
         alent, mixed 50/50 with distilled water or demineralized water.
         Refer to MA-12, "ANTI-FREEZE COOLANT MIXTURE
         RATIO" .

         Cooling system capacity          : Refer to MA-11, "Fluids
         (with reservoir)                 and Lubricants" .
6.    Install an air hose to the venturi assembly, the air pressure must
      be within specification.
         Compressed air         : 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm2 ,
         supply pressure        80 - 120 psi)
      CAUTION:
      The compressed air supply must be equipped with an air
      dryer.                                                                                                 LLIA0058E

7.    The vacuum gauge will begin to rise and there will be an audible
      hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be visible ris-
      ing in the refill hose. Once the refill hose is full of coolant, close the ball valve. This will purge any air
      trapped in the refill hose.

8.    Continue to draw the vacuum until the gauge reaches 28 inches
      of vacuum. The gauge may not reach 28 inches in high altitude
      locations, refer to the vacuum specifications based on the alti-
      tude above sea level.
         Altitude above sea level         Vacuum gauge reading
         0 - 100 m (328 ft)               : 28 inches of vacuum
         300 m (984 ft)                   : 27 inches of vacuum
         500 m (1,641 ft)                 : 26 inches of vacuum
         1,000 m (3,281 ft)               : 24 - 25 inches of vacuum
                                                                                                              LLIA0057E


9.    When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds
      to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the
      system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
10.   Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then
      open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling
      system is full when the vacuum gauge reads zero.
      CAUTION:
      Do not allow the coolant container to get too low when filling, to avoid air from being drawn into
      the cooling system.
11.   Remove the Tool from the radiator neck opening and install the radiator cap.
12.   Remove the non-vented reservoir cap.
13.   Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system
      and top up the system as necessary before installing the vented reservoir cap.
FLUSHING COOLING SYSTEM
1.    Drain the water from the engine cooling system. Refer to CO-11, "DRAINING ENGINE COOLANT" .
2.    Fill the radiator and the reservoir tank (to the "MAX" line), with water. Reinstall the radiator cap and leave
      the vented reservoir cap off.
3.    Run the engine until it reaches normal operating temperature.

Revision: October 2006                                 CO-12                                               2006 Titan
                                      ENGINE COOLANT

4.   Press the engine accelerator two or three times under no-load.
5.   Stop the engine and wait until it cools down.                                                      A
6.   Drain the water from the engine cooling system. Refer to CO-11, "DRAINING ENGINE COOLANT" .
7.   Repeat steps 2 through 6 until clear water begins to drain from the radiator.
                                                                                                        CO



                                                                                                        C



                                                                                                        D



                                                                                                        E



                                                                                                        F



                                                                                                        G


                                                                                                        H



                                                                                                         I


                                                                                                        J



                                                                                                        K


                                                                                                        L



                                                                                                        M




Revision: October 2006                        CO-13                                        2006 Titan
                                             RADIATOR

RADIATOR                                                                                       PFP:21400

Removal and Installation                                                                            EBS00RH2




                                                                                              WBIA0694E


  1.   Radiator                  2.   Bolt                       3.   Mounting rubber
  4.   A/T fluid cooler hose     5.   Radiator hose (lower)      6.   Flaps
  7.   Radiator shroud (upper)   8.   Radiator shroud (lower)    9.   Drain plug
  10. Radiator hose (upper)      11. Reservoir tank hose         12. By-pass hose
  13. Reservoir tank             14. Reservoir tank cap          A.   To radiator fill neck
  B.   To A/T cooler tube        C.   To water suction pipe      D.   To thermostat housing

WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high-pressure
engine coolant escaping from the radiator.
REMOVAL
CAUTION:
Perform when the engine is cold.
1. Remove engine room cover. Refer to EM-12, "ENGINE ROOM COVER" .
2. Drain engine coolant from the radiator. Refer to CO-11, "DRAINING ENGINE COOLANT" .
3. Remove air cleaner and air duct assembly. Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
4. Disconnect A/T fluid cooler hoses.
    G Install blind plug to avoid leakage of A/T fluid.

5. Disconnect radiator upper and lower hoses from radiator.
    CAUTION:
    Do not allow coolant to contact drive belts.


Revision: October 2006                          CO-14                                         2006 Titan
                                              RADIATOR

6.   Remove the lower radiator shroud.
     G Release the tabs, pull lower radiator shroud rearwards and                   A
       down to remove.

                                                                                    CO



                                                                                    C

                                                                        WBIA0407E

                                                                                    D
7.   Remove the radiator shroud upper bolts and remove the radiator
     shroud upper A.
                                                                                    E



                                                                                    F



                                                                                    G
                                                                        WBIA0695E




8.   Remove the A/C condenser bolts and brackets.                                   H
     NOTE:
     Lift A/C condenser up and forward to remove from radiator.
                                                                                     I


                                                                                    J



                                                                                    K
                                                                        WBIA0395E




9.   Remove A/T oil cooler bolts and oil cooler from radiator and
                                                                                    L
     position aside.


                                                                                    M




                                                                        WBIA0396E




Revision: October 2006                            CO-15               2006 Titan
                                                   RADIATOR

10. Lift up and remove the radiator.
    CAUTION:
    Do not damage or scratch air conditioner condenser and
    radiator core when removing.




                                                                                                PBIC1536E


INSTALLATION
Installation is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
G    Check for leaks of engine coolant. Refer to CO-10, "CHECKING COOLING SYSTEM FOR LEAKS" .
G    Start and warm up the engine. Visually check for leaks of the engine coolant and A/T fluid.
Checking Radiator                                                                                  EBS00RGX


Check radiator for mud or clogging. If necessary, clean radiator as follows.
CAUTION:
G  Be careful not to bend or damage the radiator fins.
G  When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radi-
   ator shroud and horns. Then tape the harness and electrical connectors to prevent water from
   entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surfaces.
3. Stop washing when dirt and debris no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downward.
     G Use compressed air lower than 490 kPa (5 kg/cm2 , 71 psi) and keep distance more than 30 cm (11.8
       in).
5.   Blow air again into all the radiator core surfaces until no water sprays out.




Revision: October 2006                              CO-16                                     2006 Titan
                                         ENGINE COOLING FAN

ENGINE COOLING FAN                                                                                       PFP:21140
                                                                                                                        A
Removal and Installation (Crankshaft Driven Type)                                                            EBS00RGY




                                                                                                                        CO



                                                                                                                        C



                                                                                                                        D

                                                                                                       WBIA0632E

     1.   Cooling fan                   2.   Fan coupling                  3.   Fan bracket                             E
     4.   Cooling fan pulley

REMOVAL
                                                                                                                        F
1.    Remove the air duct and resonator assembly. Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
2.    Remove the engine front undercover using power tool.
3.    Remove the lower radiator shroud. Refer to CO-14, "Removal and Installation" .                                    G
4.    Remove the drive belt. Refer to EM-13, "Removal and Installation" .
5.    Remove the cooling fan.
INSPECTION AFTER REMOVAL                                                                                                H
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
                                                                                                                         I


                                                                                                                        J



                                                                                                                        K


                                                                                                          SLC072
                                                                                                                        L
Fan Bracket
G     Visually check that there is no significant looseness in the fan
      bracket shaft, and that it turns smoothly by hand.                                                                M
G     If there are any unusual concerns, replace the cooling fan pulley.




                                                                                                          WBIA0418E


INSTALLATION
Installation is in the reverse order of removal.
G    Install cooling fan with its front mark "F" facing front of engine. Refer to CO-17, "Removal and Installation
     (Crankshaft Driven Type)" .
INSPECTION AFTER INSTALLATION
G     Check for leaks of the engine coolant. Refer to CO-10, "CHECKING COOLING SYSTEM FOR LEAKS" .

Revision: October 2006                                CO-17                                            2006 Titan
                                       ENGINE COOLING FAN

G    Start and warm up the engine. Visually make sure that there are no leaks of the engine coolant.
Removal and Installation (Motor Driven Type)                                                                EBS00RGZ

REMOVAL
1.   Remove the front bumper. Refer to EI-14, "FRONT BUMPER" .
2.   Disconnect harness connector from fan motor.
3.   Remove the bolt and remove the fan grille and motor assembly.




                                                                                                         WBIA0518E


INSTALLATION
Installation is in the reverse order of removal.
G    Cooling fan is controlled by ECM. For details, refer to EC-479, "Cooling Fan Operation" .




Revision: October 2006                             CO-18                                               2006 Titan
                                                  WATER PUMP

WATER PUMP                                                                                              PFP:21020
                                                                                                                         A
Removal and Installation                                                                                      EBS00RH0




                                                                                                                         CO



                                                                                                                         C



                                                                                                                         D



                                                                                                                         E



                                                                                                                         F



                                                                                                       KBIA2543E
                                                                                                                         G

     1.   Gasket                          2.   Water pump                     3.   Water pump pulley

CAUTION:                                                                                                                 H
G  When removing water pump, be careful not to get engine coolant on drive belt.
G  Water pump cannot be disassembled and should be replaced as a unit.
                                                                                                                          I
REMOVAL
1.    Drain engine coolant so that no engine coolant comes out from water pump fitting hole. Refer to CO-11,
      "DRAINING ENGINE COOLANT" .
                                                                                                                         J
      CAUTION:
      Perform when the engine is cold.
2.    Remove the engine front undercover using power tool.
                                                                                                                         K
3.    Remove the air duct and resonator assembly. Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
4.    Remove the drive belt. Refer to EM-13, "Removal and Installation" .
5.    Remove the water pump pulley.                                                                                      L
6.    Remove the water pump.
      G Engine coolant will leak from the cylinder block, so have a receptacle ready below.

      CAUTION:                                                                                                           M
      Handle water pump vane so that it does not contact any other parts.
INSPECTION AFTER REMOVAL
G     Visually check that there is no significant dirt or rust on the water
      pump body and vane.
G     Make sure there is no looseness in the vane shaft, and that it
      turns smoothly when rotated by hand.
G     Replace the water pump assembly, if necessary.




                                                                                                          KBIA2552E


INSTALLATION
Installation is in the reverse order of removal.


Revision: October 2006                                 CO-19                                           2006 Titan
                                          WATER PUMP

G   After installation bleed the air from the cooling system. Refer to CO-11, "REFILLING ENGINE COOLANT"
    .
INSPECTION AFTER INSTALLATION
G   Check for leaks of engine coolant. Refer to CO-10, "CHECKING COOLING SYSTEM FOR LEAKS" .
G   Start and warm up engine. Visually check for leaks of the engine coolant.




Revision: October 2006                         CO-20                                          2006 Titan
                                THERMOSTAT AND WATER PIPING

THERMOSTAT AND WATER PIPING                                                                      PFP:21200
                                                                                                                  A
Removal and Installation                                                                               EBS00RH3




                                                                                                                  CO



                                                                                                                  C



                                                                                                                  D



                                                                                                                  E



                                                                                                                  F



                                                                                                                  G


                                                                                                                  H



                                                                                                                   I


                                                                                                                  J


                                                                                                KBIA2501E

                                                                                                                  K
     1.    Heater pipe                2.    Gasket                   3.    Water outlet
     4.    Gasket                     5.    O-ring                   6.    O-ring
     7.    Thermostat housing         8.    Rubber ring              9.    Thermostat                             L
     10.   Water inlet                11.   Water suction hose       12.   Water suction pipe
     13.   Gasket                     14.   Heater pipe
                                                                                                                  M
REMOVAL
Removal of Thermostat
1.    Drain engine coolant from the radiator. Refer to CO-11, "DRAINING ENGINE COOLANT" .
      CAUTION:
      Perform when engine is cold.
2.    Remove the air duct and resonator assembly. Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
3.    Remove the engine room cover using power tools.
4.    Disconnect the water suction hose from the water inlet.
5.    Remove the water inlet and thermostat.
Removal of Thermostat Housing, Water Outlet and Heater Pipe
1.    Remove the intake manifold. Refer to EM-17, "REMOVAL" .
2.    Remove the thermostat housing, water outlet and heater pipe.
Removal of Water Cut Valve
1.    Drain the engine coolant from the radiator. Refer to CO-11, "DRAINING ENGINE COOLANT" .

Revision: October 2006                               CO-21                                      2006 Titan
                                  THERMOSTAT AND WATER PIPING

       CAUTION:
       Perform when the engine is cold.
2.     Remove the air duct and resonator assembly. Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
3.     Remove the engine room cover using power tool.
4.     Disconnect the heater hose (heater core side).
5.     Remove the heater hose bracket.
6.     Disconnect the water cut valve connector.
7.     Remove the water cut valve.
INSPECTION AFTER REMOVAL
G      Place a thread so that it is caught in the valve of the thermostat.
       Immerse fully in a container filled with water. Heat while stirring.
G      The valve opening temperature is the temperature at which the
       valve opens and falls from the thread.
G      Continue heating. Check the full-open lift amount.
G      After checking the full-open lift amount, lower the water temper-
       ature and check the valve closing temperature.



                                                                                                              SLC252B


       Standard values:
                                                                                     Thermostat
    Valve opening temperature                                             80 - 84



◦ Jabse Service Manual Search 2024 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo