Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Titan 2004-2009 Approved Nissan Titan 2006 FFD
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D DRIVELINE/AXLE
A
SECTION
FRONT FINAL DRIVE
FFD B
C
FFD
E
CONTENTS
PRECAUTIONS ......................................................... 2
. CARRIER COVER ................................................... 11
. F
Precautions for Servicing Front Final Drive ............. 2 . Removal and Installation ....................................... 11
.
PREPARATION .......................................................... 3
. REMOVAL .......................................................... 11
.
Special Service Tools .............................................. 3
. INSTALLATION .................................................. 11
. G
Commercial Service Tools ....................................... 5 . FRONT FINAL DRIVE ASSEMBLY ......................... 12 .
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ....................................... 12
.
TROUBLESHOOTING ............................................... 6 . REMOVAL .......................................................... 12
.
H
NVH Troubleshooting Chart .................................... 6 . INSTALLATION .................................................. 13
.
DIFFERENTIAL GEAR OIL ....................................... 7 . Disassembly and Assembly ................................... 14 .
Changing Differential Gear Oil ................................ 7 . COMPONENTS .................................................. 14
.
DRAINING ............................................................ 7
. ASSEMBLY INSPECTION AND ADJUSTMENT 15 ... I
FILLING ................................................................ 7
. DISASSEMBLY .................................................. 18
.
Checking Differential Gear Oil ................................. 7 . INSPECTION AFTER DISASSEMBLY ............... 23 .
DIFFERENTIAL GEAR OIL LEAKAGE AND ADJUSTING AND SELECTING WASHERS ...... 23 . J
LEVEL .................................................................. 7
. ASSEMBLY ........................................................ 25
.
FRONT OIL SEAL ..................................................... 8. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 31 .
Removal and Installation ......................................... 8. General Specifications ........................................... 31
.
K
REMOVAL ............................................................ 8
. Inspection and Adjustment .................................... 31.
INSTALLATION .................................................... 9. DRIVE GEAR RUNOUT ..................................... 31 .
SIDE OIL SEAL ....................................................... 10
. SIDE GEAR CLEARANCE ................................. 31 .
Removal and Installation ....................................... 10 . PRELOAD TORQUE .......................................... 31 . L
REMOVAL .......................................................... 10
. BACKLASH ........................................................ 31
.
INSTALLATION .................................................. 10 . COMPANION FLANGE RUNOUT ...................... 31 .
SELECTIVE PARTS ........................................... 32 . M
Revision: October 2006 FFD-1 2006 Titan
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Servicing Front Final Drive EDS0045A
G Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
G Check for the correct installation status prior to removal or disassembly. When matching marks are
required, be certain they do not interfere with the function of the parts they are applied to.
G Overhaul should be done in a clean work area, a dust proof area is recommended.
G Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
G Always use shop paper for cleaning the inside of components.
G Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
G Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace
them with new ones if necessary.
G Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
G Clean and flush the parts sufficiently and blow them dry.
G Be careful not to damage sliding surfaces and mating surfaces.
G When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil,
and foreign materials from the application and mating surfaces.
G In principle, tighten nuts or bolts gradually in several steps working diagonally from inside to outside. If a
tightening sequence is specified, observe it.
G During assembly, observe the specified tightening torque.
G Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.
Revision: October 2006 FFD-2 2006 Titan
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EDS0045B
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description B
(Kent-Moore No.)
Tool name
ST35271000 Installing drive pinion front bearing outer C
( -- ) race.
Drift a: 72 mm (2.83 in) dia.
b: 36 mm (1.42 in) dia.
FFD
ZZA0702D
E
KV38100500 Installing front oil seal.
(J-25273) a: 80 mm (3.15 in) dia.
Drift b: 60 mm (2.36 in) dia.
F
ZZA0811D G
G Removing side bearing inner race.
ST30021000 G Removing drive pinion rear bearing inner
( -- ) race. H
Puller
I
ZZA0700D
KV38100300 Installing side bearing inner race.
(J-25523) a: 54 mm (2.13 in) dia. J
Drift b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
K
ZZA1046D
ST30901000 Installing drive pinion rear bearing outer race.
L
( -- ) A: 79 mm (3.11 in) dia.
Drift B: 45 mm (1.77 in) dia.
C: 35.2 mm (1.39 in) dia.
M
SDIA0217J
KV40104810 Installing drive pinion front bearing outer
( -- ) race.
Drift a: 68 mm (2.68 in) dia.
b: 55 mm (2.17 in) dia.
ZZA1003D
KV38102200 Installing front oil seal.
( -- ) a: 90 mm (3.54 in) dia.
Drift b: 55.3 mm (2.18 in) dia.
NT660
Revision: October 2006 FFD-3 2006 Titan
PREPARATION
Tool number Description
(Kent-Moore No.)
Tool name
ST33081000 Removing and installing side bearing inner
( -- ) race.
Adapter a: 43 mm (1.69 in) dia.
b: 33.5 mm (1.32 in) dia.
ZZA1000D
KV38108300 Removing and installing drive pinion nut.
(J-44195)
Companion flange wrench
NT771
ST3127S000 Inspecting drive pinion bearing preload and
(J-25765-A) total preload
Preload gauge
1. GG91030000
(J-25765)
Torque wrench
2. HT62940000
( -- )
Socket adapter (1/2)
3. HT62900000 NT124
( -- )
Socket adapter (3/8)
-- Installing drive pinion rear bearing inner race.
(C-4040)
Installer
SDIA2607E
KV40105230 Installing drive pinion rear bearing outer race.
( -- ) a: 92 mm (3.62 in) dia.
Drift b: 85.5 mm (3.37 in) dia.
ZZA0898D
-- G Removing drive pinion front bearing outer
(C-4171) race
Handle G Removing drive pinion rear bearing outer
race
LDIA0134E
Revision: October 2006 FFD-4 2006 Titan
PREPARATION
Tool number Description
(Kent-Moore No.) A
Tool name
-- Removing drive pinion front bearing outer
(D-103) race B
Remover
C
LDIA0135E
-- Removing drive pinion rear bearing outer FFD
(C-4307) race
Remover
E
LDIA0135E
F
Commercial Service Tools EDS0045C
(Kent-Moore No.)
Description G
Tool name
(SP8P) G Removing front oil seal
Slide hammer G Removing side oil seal
H
I
LDIA0133E
Power tool Loosening bolts and nuts
J
K
PBIC0190E
L
M
Revision: October 2006 FFD-5 2006 Titan
Symptom
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