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FSU


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E SUSPENSION

                                                                                                                                                                  A




                                                                                   SECTION
                                                                                         FRONT SUSPENSION
                                                                                                               FSU                                                B



                                                                                                                                                                  C



                                                                                                                                                                  D



                                                                                                                                                                  FSU
                                                                CONTENTS
PRECAUTIONS ......................................................... 2
                                                                      .         STABILIZER BAR .................................................... 12   .        F
 Precautions ............................................................. 2
                                                                      .          Removal and Installation ....................................... 12     .
PREPARATION .......................................................... 3
                                                                      .            REMOVAL .......................................................... 12 .
 Special Service Tools .............................................. 3
                                                                      .            INSPECTION AFTER REMOVAL ...................... 12                    .        G
 Commercial Service Tools ....................................... 3   .            INSTALLATION .................................................. 12    .
NOISE, VIBRATION, AND HARSHNESS (NVH)                                           UPPER LINK ............................................................ 13
                                                                                                                                                         .
TROUBLESHOOTING ............................................... 4     .          Removal and Installation ....................................... 13     .
                                                                                                                                                                  H
 NVH Troubleshooting Chart .................................... 4     .            REMOVAL .......................................................... 13 .
FRONT SUSPENSION ASSEMBLY .......................... 5                .            INSPECTION AFTER REMOVAL ...................... 13                    .
 Components ............................................................ 5
                                                                      .            INSTALLATION .................................................. 13    .
ON-VEHICLE SERVICE ............................................ 6     .         LOWER LINK ........................................................... 14.         I
 Front Suspension Parts ........................................... 6 .          Removal and Installation ....................................... 14     .
 Front Wheel Alignment ............................................ 6 .            REMOVAL .......................................................... 14 .
   PRELIMINARY INSPECTION .............................. 6            .            INSPECTION AFTER REMOVAL ...................... 14                    .         J
   GENERAL INFORMATION AND RECOMMEN-                                               INSTALLATION .................................................. 14    .
   DATIONS ............................................................. 6
                                                                      .         UPPER BALL JOINT AND LOWER BALL JOINT ... 15
   THE ALIGNMENT PROCESS ............................. 7              .          Removal and Installation ....................................... 15     .
                                                                                                                                                                  K
   CAMBER AND CASTER ...................................... 7         .          Inspection .............................................................. 15
                                                                                                                                                         .
   TOE-IN ................................................................. 7
                                                                      .            SWINGING FORCE ........................................... 15         .
   FRONT WHEEL TURNING ANGLE .................... 8                   .            TURNING FORCE .............................................. 15       .
COIL SPRING AND SHOCK ABSORBER .............. 10                      .            VERTICAL END PLAY ....................................... 16          .        L
 Removal and Installation ....................................... 10  .         KNUCKLE ................................................................ 17
                                                                                                                                                         .
   REMOVAL .......................................................... 10
                                                                      .          On-Vehicle Inspection and Service ........................ 17           .
   INSTALLATION .................................................. 10 .          Removal and Installation ....................................... 17     .        M
 Disassembly and Assembly .................................. 10       .            REMOVAL .......................................................... 17 .
   DISASSEMBLY .................................................. 10  .            INSPECTION AFTER REMOVAL ...................... 18                    .
   INSPECTION AFTER DISASSEMBLY ...............11                     .            INSTALLATION .................................................. 18    .
   ASSEMBLY .........................................................11
                                                                      .         SERVICE DATA AND SPECIFICATIONS (SDS) ..... 19                           .
                                                                                 General Specifications (Front) ............................... 19       .
                                                                                                                           *6
                                                                                 Wheel Alignment (Unladen*1) ............................ 19             .
                                                                                 Ball Joint ................................................................ 20
                                                                                                                                                         .
                                                                                 Wheelarch Height (Unladen*1) .............................. 20          .




Revision: October 2006                                                   FSU-1                                                                  2006 Titan
                                              PRECAUTIONS

PRECAUTIONS                                                                                               PFP:00001

Precautions                                                                                                   EES001C9


G   When installing the rubber bushings, the final tightening must be done under unladen condition and with
    the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
    ately.
G   Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
    spare tire, jack, hand tools, and mats are in their designated positions.
G   After installing suspension components, check the wheel alignment.
G   Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
    apply any additional lubrication.




Revision: October 2006                               FSU-2                                               2006 Titan
                                                       PREPARATION

PREPARATION                                                                                                                     PFP:00002
                                                                                                                                               A
Special Service Tools                                                                                                               EES001CA

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                                            Description
                                                                                                                                               B
  (Kent-Moore No.)
  Tool name
  ST29020001                                                                             Removing ball joint for steering knuckle
  (J-24319-01)                                                                           a: 34 mm (1.34 in)                                    C
  Gear arm puller                                                                        b: 6.5 mm (0.256 in)
                                                                                         c: 61.5 mm (2.421 in)

                                                                                                                                               D

                                                                        NT694


  HT72520000                                                                             Removing tie-rod outer end                            FSU
  (J-25730-A)                                                                            a: 33 mm (1.30 in)
  Ball joint remover                                                                     b: 50 mm (1.97 in)
                                                                                         r: 11.5 mm (0.453 in)
                                                                                                                                               F


                                                                        NT546
                                                                                                                                               G
Commercial Service Tools                                                                                                            EES001CB


  Tool name                                                                              Description
                                                                                                                                               H
  Attachment wheel alignment                                                             Measure wheel alignment
                                                                                         a: Screw M24 x 1.5 pitch
                                                                                         b: 35 mm (1.38 in) dia.
                                                                                         c: 65 mm (2.56 in) dia.                                I
                                                                                         d: 56 mm (2.20 in)
                                                                                         e: 12 mm (0.47 in)

                                                                        NT148
                                                                                                                                                J
  Spring compressor                                                                      Removing and installing coil spring

                                                                                                                                               K


                                                                                                                                               L
                                                                        NT717


  Power tool                                                                             Loosening bolts and nuts
                                                                                                                                               M




                                                                        PBIC0190E




Revision: October 2006                                         FSU-3                                                           2006 Titan
                         x: Applicable
                                                                                        Symptom
                                                                                                                                                                                  Reference page




                                                                                                                                           Possible Cause and




                                                                                                                  Noise
                                                                                                                                           SUSPECTED PARTS




                                                                                                          Shake


                                                                                   Shimmy
                                                                         Shudder
                                                                                              Vibration




Revision: October 2006
                                         Poor quality ride or handling
                                                                                                                                                                                                                                                                                                              NVH Troubleshooting Chart




                                         



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