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BRC


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F BRAKES

                                                                                                                                                                  A




                                                                               SECTION
                                                                         BRAKE CONTROL SYSTEM
                                                                                                          BRC                                                     B



                                                                                                                                                                  C



                                                                                                                                                                  D



                                                                                                                                                                  E
                                                               CONTENTS
                                  ABS                                              REFERENCE VALUE FROM CONSULT-II ........ 20                           .        BRC
                                                                                 CONSULT-II Function (ABS) ................................. 22          .
PRECAUTIONS ......................................................... 4
                                                                     .             CONSULT-II START PROCEDURE ................... 22                     .
 Precautions for Supplemental Restraint System                                     SELF-DIAGNOSIS ............................................. 22       .        G
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                           DATA MONITOR ................................................ 24      .
 SIONER" ................................................................. 4
                                                                     .             ACTIVE TEST .................................................... 25   .
 Precautions for Brake System ................................. 4    .         TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
 Precautions When Using CONSULT-II .................... 4            .                                                                                            H
                                                                               ITEMS ....................................................................... 26
                                                                                                                                                         .
   CHECK POINTS FOR USING CONSULT-II ........ 4                      .           Wheel Sensor System ........................................... 26      .
 Precautions for Brake Control ................................. 5   .           ABS Control Unit Inspection .................................. 27       .
 Precautions for CAN System .................................. 5     .           Solenoid Valve System Inspection ........................ 27            .         I
PREPARATION .......................................................... 6
                                                                     .           Actuator Motor, Motor Relay, and Circuit Inspection 28                  ...
 Special Service Tool ................................................ 6
                                                                     .           Stop Lamp Switch System Inspection ................... 29               .
 Commercial Service Tools ....................................... 6  .           ABS Control Unit Power and Ground Systems                                        J
SYSTEM DESCRIPTION ........................................... 7     .           Inspection .............................................................. 30
                                                                                                                                                         .
 System Components ............................................... 7 .           CAN Communication System Inspection ............... 31                  .
 ABS Function .......................................................... 7
                                                                     .         TROUBLE DIAGNOSES FOR SYMPTOMS ........... 32                             .
 EBD Function .......................................................... 7
                                                                     .                                                                                            K
                                                                                 ABS Works Frequently .......................................... 32      .
 Fail-Safe Function ................................................... 7
                                                                     .           Unexpected Pedal Action ...................................... 33       .
   ABS/EBD SYSTEM .............................................. 7   .           Long Stopping Distance ......................................... 34     .
 Hydraulic Circuit Diagram ....................................... 8 .           ABS Does Not Work .............................................. 34     .        L
CAN COMMUNICATION ........................................... 9      .           Pedal Vibration or ABS Operation Noise ............... 34               .
 System Description ................................................. 9
                                                                     .         WHEEL SENSORS .................................................. 35       .
TROUBLE DIAGNOSIS ........................................... 10     .           Removal and Installation ....................................... 35     .        M
 How to Perform Trouble Diagnoses for Quick and                                    REMOVAL .......................................................... 35 .
 Accurate Repair .................................................... 10
                                                                     .             INSTALLATION .................................................. 35    .
   INTRODUCTION ................................................ 10  .         SENSOR ROTOR .................................................... 36      .
   WORK FLOW ......................................................11.           Removal and Installation ....................................... 36     .
   CLARIFY CONCERN ......................................... 12      .             FRONT ............................................................... 36
                                                                                                                                                         .
   EXAMPLE OF DIAGNOSIS SHEET .................. 12                  .             REAR ................................................................. 36
                                                                                                                                                         .
 Component Parts and Harness Connector Location 13                   ...       ACTUATOR AND ELECTRIC UNIT (ASSEMBLY)... 37
 Schematic ............................................................. 14
                                                                     .           Removal and Installation ....................................... 37     .
 Wiring Diagram -- ABS -- .................................... 15    .             REMOVAL .......................................................... 37 .
 Basic Inspection .................................................... 19
                                                                     .             INSTALLATION .................................................. 38    .
   BRAKE FLUID LEVEL, FLUID LEAK, AND
   BRAKE PAD INSPECTION ................................ 19          .
   POWER SYSTEM TERMINAL LOOSENESS
                                                                                                             ABLS/ABS
   AND BATTERY INSPECTION ........................... 19             .         PRECAUTIONS ....................................................... 39
                                                                                                                                               .
   ABS WARNING LAMP INSPECTION ................ 19                   .          Precautions for Supplemental Restraint System
 Warning Lamp and Indicator Timing ..................... 20          .          (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
 Control Unit Input/Output Signal Standard ............ 20           .

Revision: August 2006                                                   BRC-1                                                                   2007 Titan
  SIONER" ................................................................ 39.        TROUBLE DIAGNOSES FOR SYMPTOMS ............75                          .
  Precautions for Brake System ............................... 39            .         ABS Works Frequently ...........................................75    .
  Precautions When Using CONSULT-II .................. 39                    .         Unexpected Pedal Action .......................................76     .
     CHECK POINTS FOR USING CONSULT-II ....... 39                            .         Long Stopping Distance .........................................77    .
  Precautions for Brake Control ............................... 40           .         ABS Does Not Work ..............................................77    .
  Precautions for CAN System ................................. 40            .         Pedal Vibration or ABS Operation Noise ...............77              .
PREPARATION ........................................................ 41      .        WHEEL SENSORS ..................................................78     .
  Special Service Tool .............................................. 41     .         Removal and Installation ........................................78   .
  Commercial Service Tools ..................................... 41          .           REMOVAL ...........................................................78
                                                                                                                                                             .
SYSTEM DESCRIPTION ......................................... 42              .           INSTALLATION ...................................................78  .
  System Components ............................................. 42         .        SENSOR ROTOR .....................................................79   .
  ABS Function ......................................................... 43  .         Removal and Installation ........................................79   .
  EBD Function ........................................................ 43   .           FRONT ................................................................79
                                                                                                                                                             .
  ABLS Function ....................................................... 43   .           REAR ..................................................................79
                                                                                                                                                             .
  Fail-Safe Function ................................................. 43    .        ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ...80
     ABS/EBD SYSTEM ............................................ 43          .         Removal and Installation ........................................80   .
     ABLS SYSTEM ................................................... 43      .           REMOVAL ...........................................................80
                                                                                                                                                             .
  Hydraulic Circuit Diagram ...................................... 44        .           INSTALLATION ...................................................81  .
CAN COMMUNICATION .......................................... 45              .
  System Description ................................................ 45     .                                 VDC/TCS/ABS
TROUBLE DIAGNOSIS ........................................... 46             .
  How to Perform Trouble Diagnoses for Quick and                                      PRECAUTIONS ........................................................82.
  Accurate Repair ..................................................... 46   .         Precautions for Supplemental Restraint System
     INTRODUCTION ................................................ 46        .         (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
     WORK FLOW ..................................................... 47      .         SIONER" ................................................................82
                                                                                                                                                            .
     CLARIFY CONCERN ......................................... 48            .         Precautions for Brake System ...............................82       .
     EXAMPLE OF DIAGNOSIS SHEET ................... 48                       .         Precautions When Using CONSULT-II ..................82               .
  Component Parts and Harness Connector Location 49                          ...         CHECK POINTS FOR USING CONSULT-II .......82                        .
  Schematic .............................................................. 50.         Precautions for Brake Control ................................83     .
  Wiring Diagram -- ABLS -- .................................. 51            .         Precautions for CAN System .................................83       .
  Basic Inspection .................................................... 55   .        PREPARATION ........................................................85.
     BRAKE FLUID LEVEL, FLUID LEAK, AND                                                Special Service Tool ...............................................85
                                                                                                                                                            .
     BRAKE PAD INSPECTION ................................ 55                .         Commercial Service Tools .....................................85     .
     POWER SYSTEM TERMINAL LOOSENESS                                                  SYSTEM DESCRIPTION ..........................................86       .
     AND BATTERY INSPECTION ............................ 55                  .         System Components ..............................................86   .
     ABS WARNING LAMP AND SLIP INDICATOR                                               ABS Function .........................................................87
                                                                                                                                                            .
     LAMP INSPECTION ........................................... 55          .         EBD Function .........................................................87
                                                                                                                                                            .
  Warning Lamp and Indicator Timing ...................... 55                .         TCS Function .........................................................87
                                                                                                                                                            .
  Control Unit Input/Output Signal Standard ............. 56                 .         VDC Function .........................................................87
                                                                                                                                                            .
     REFERENCE VALUE FROM CONSULT-II ........ 56                             .         Fail-Safe Function ..................................................88
                                                                                                                                                            .
  CONSULT-II Function (ABS) ................................. 58             .           ABS/EBD SYSTEM .............................................88     .
     CONSULT-II START PROCEDURE ................... 58                       .           VDC/TCS SYSTEM ............................................88      .
     SELF-DIAGNOSIS ............................................. 58         .           ACTIVE BOOSTER ............................................88      .
     DATA MONITOR ................................................. 61       .         Hydraulic Circuit Diagram ......................................88   .
     ACTIVE TEST .................................................... 63     .        CAN COMMUNICATION ..........................................89        .
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC                                                  System Description ................................................89.
ITEMS ....................................................................... 65
                                                                             .        TROUBLE DIAGNOSIS ...........................................90       .
  Wheel Sensor System Inspection .......................... 65               .         How to Perform Trouble Diagnoses for Quick and
  Engine System Inspection ..................................... 66          .         Accurate Repair .....................................................90
                                                                                                                                                            .
  ABS/ABLS Control Unit Inspection ........................ 67               .           INTRODUCTION ................................................90    .
  Solenoid and Change-Over Valve System Inspec-                                          WORK FLOW .....................................................91  .
  tion ......................................................................... 67
                                                                             .           CLARIFY CONCERN ..........................................92       .
  Actuator Motor, Motor Relay, and Circuit Inspection 68                     ...         EXAMPLE OF DIAGNOSIS SHEET ...................92                   .
  Stop Lamp Switch System Inspection ................... 69                  .         Component Parts and Harness Connector Location                       ...93
  ABS/ABLS Control Unit Power and Ground Sys-                                          Schematic ..............................................................94
                                                                                                                                                            .
  tems Inspection ..................................................... 70   .         Wiring Diagram -- VDC -- ....................................95      .
  Brake Fluid Level Switch System Inspection ......... 71                    .         Basic Inspection ................................................... 102
                                                                                                                                                            .
  Pressure Sensor System Inspection ..................... 72                 .           BRAKE FLUID LEVEL, FLUID LEAK, AND
  CAN Communication System Inspection ............... 74                     .           BRAKE PAD INSPECTION ............................... 102           .

Revision: August 2006                                                          BRC-2                                                                2007 Titan
    POWER SYSTEM TERMINAL LOOSENESS                                               SEN SET" ............................................................ 131  .
    AND BATTERY INSPECTION ......................... 102                 .       TROUBLE DIAGNOSES FOR SYMPTOMS ......... 132                                .       A
    ABS WARNING LAMP, SLIP INDICATOR LAMP                                         ABS Works Frequently ........................................ 132          .
    AND VDC OFF INDICATOR LAMP INSPECTION 102                            .        Unexpected Pedal Action .................................... 133           .
  Warning Lamp and Indicator Timing ................... 102              .        Long Stopping Distance ....................................... 134         .       B
  Control Unit Input/Output Signal Standard .......... 103               .        ABS Does Not Work ............................................ 134         .
    REFERENCE VALUE FROM CONSULT-II ...... 103                           .        Pedal Vibration or ABS Operation Noise ............. 134                   .
  CONSULT-II Function (ABS) ............................... 106          .        Vehicle Jerks During TCS/VDC Activation .......... 135                     .
    CONSULT-II START PROCEDURE ................. 106                     .        Component Inspection ......................................... 136         .       C
    SELF-DIAGNOSIS ........................................... 106       .           VDC OFF SWITCH .......................................... 136           .
    DATA MONITOR ...............................................110      .       ON-VEHICLE SERVICE ......................................... 137            .
    ACTIVE TEST ...................................................112   .        Adjustment of Steering Angle Sensor Neutral Posi-                                  D
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC                                             tion ....................................................................... 137
                                                                                                                                                             .
ITEMS .....................................................................114
                                                                         .        Calibration of Decel G Sensor ............................. 137            .
  Wheel Sensor System Inspection ........................114             .       WHEEL SENSORS ................................................ 139          .       E
  Engine System Inspection ....................................115       .        Removal and Installation ..................................... 139         .
  ABS/TCS/VDC Control Unit Inspection ................116                .           REMOVAL ........................................................ 139    .
  Steering Angle Sensor System ............................116           .           INSTALLATION ................................................ 139       .
  Yaw Rate/Side/Decel G Sensor System Inspection                         ..117   SENSOR ROTOR .................................................. 140         .       BRC
  Solenoid and VDC Change-Over Valve System                                       Removal and Installation ..................................... 140         .
  Inspection .............................................................119
                                                                         .           FRONT ............................................................. 140 .
  Actuator Motor, Motor Relay, and Circuit Inspection 120                .           REAR ............................................................... 140.       G
  Stop Lamp Switch System Inspection ................. 121               .       ACTUATOR AND ELECTRIC UNIT (ASSEMBLY). 141
  ABS/TCS/VDC Control Unit Power and Ground                                       Removal and Installation ..................................... 141         .
  Systems Inspection ............................................. 122   .           REMOVAL ........................................................ 141    .       H
  Brake Fluid Level Switch System Inspection ...... 123                  .           INSTALLATION ................................................ 142       .
  Active Booster System Inspection ....................... 124           .       STEERING ANGLE SENSOR ............................... 143                   .
  Delta Stroke Sensor System Inspection .............. 125               .        Removal and Installation ..................................... 143         .
                                                                                                                                                                      I
  Pressure Sensor System Inspection ................... 127              .       G SENSOR ............................................................. 144  .
  Steering Angle Sensor Safe Mode Inspection ..... 129                   .        Removal and Installation ..................................... 144         .
  CAN Communication System Inspection ............ 130                   .           REMOVAL ........................................................ 144    .
  Inspection For Self-diagnosis Result "ST ANG SEN                                   INSTALLATION ................................................ 144       .       J
  SIGNAL" .............................................................. 130
                                                                         .
  Inspection For Self-diagnosis Result "DECEL G
                                                                                                                                                                     K


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                                                                                                                                                                     M




Revision: August 2006                                                     BRC-3                                                                    2007 Titan
                                              PRECAUTIONS
                                                                                                            [ABS]
PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                           EFS0068W


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
G    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
G    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
G    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Brake System                                                                                  EFS004P9


CAUTION:
G  Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" for recommended brake fluid.
G  Never reuse drained brake fluid.
G  Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
   splashed on painted areas, wash it away with water immediately.
G  To clean or wash all parts of master cylinder and disc brake caliper, use clean brake fluid.
G  Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic
   system.
G  Use flare nut wrench when removing and installing brake
   tube.
G  If a brake fluid leak is found, the part must be disassembled
   without fail. Then it has to be replaced with a new one if a
   defect exists.
G  Turn the ignition switch OFF and remove the connector of
   the ABS actuator and electric unit (control unit) or the bat-
   tery terminal before performing the work.
G  Always torque brake lines when installing.
G  Burnish the brake contact surfaces after refinishing or                                      SBR686C
   replacing rotors, after replacing pads, or if a soft pedal
   occurs at very low mileage.
   Refer to BR-28, "BRAKE BURNISHING PROCEDURE" (front disc brake) or BR-34, "BRAKE BUR-
   NISHING PROCEDURE" (rear disc brake).
WARNING:
G  Clean brake pads and shoes with a waste cloth, then wipe with a dust collector.
Precautions When Using CONSULT-II                                                                             EFS004PA


When connecting CONSULT-II to data link connector, connect them through CONSULT-II CONVERTER.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
CHECK POINTS FOR USING CONSULT-II
1.   Has CONSULT-II been used without connecting CONSULT-II CONVERTER on this vehicle?
     G If YES, GO TO 2.

Revision: August 2006                                BRC-4                                               2007 Titan
                                             PRECAUTIONS
                                                                                                      [ABS]
     G  If NO, GO TO 5.
2.   Is there any indication other than indications relating to CAN communication system in the self-diagnosis       A
     results?
     G If YES, GO TO 3.

     G If NO, GO TO 4.                                                                                               B
3.   Based on self-diagnosis results unrelated to CAN communication, carry out the inspection.
4.   Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica-
     tion. Therefor, erase the self-diagnosis results.                                                               C
5.   Diagnose CAN communication system. Refer to LAN-5, "TROUBLE DIAGNOSIS" .
Precautions for Brake Control                                                                             EFS004PB   D
G    During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
     normal.
G    Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from E
     engine compartment. This is a normal status of operation check.
G    Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
     or snow-covered (fresh, deep snow) roads.                                                                    BRC
G    When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
     tomer (what symptoms are present under what conditions) and check for simple causes before starting
     diagnosis. Besides electrical system inspection, check brake booster operation, brake fluid level, and fluid G
     leaks.
G    If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts,
     stopping distance or steering stability may deteriorate.                                                      H
G    If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
     error.
G    If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness   I
     pinches, open circuits or improper wiring.
Precautions for CAN System                                                                                EFS004PC


G    Do not apply voltage of 7.0V or higher to terminal to be measured.                                              J
G    Maximum open terminal voltage of tester in use must be less than 7.0V.
G    Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable.
                                                                                                                     K
G    Area to be repaired must be soldered and wrapped with tape.
     Make sure that fraying of twisted wire is within 110 mm (4.33 in).
                                                                                                                     L



                                                                                                                     M




                                                                                                       PKIA0306E




G    Do not make a bypass connection to repaired area. (If the circuit
     is bypassed, characteristics of twisted wire will be lost.)




                                                                                                       PKIA0307E




Revision: August 2006                              BRC-5                                            2007 Titan
                                             PREPARATION
                                                                                                               [ABS]
PREPARATION                                                                                                   PFP:00002

Special Service Tool                                                                                             EFS004PE


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
  Tool number                                                           Description
  (Kent-Moore No.)
  Tool name
      --                                                                Checking operation of ABS active wheel sen-
  (J-45741)                                                             sors
  ABS active wheel sensor tester




                                                           WFIA0101E


  ST30031000                                                            Removing axle shaft bearing
  (  --    )
  Bearing splitter




                                                           ZZA0700D



Commercial Service Tools                                                                                         EFS004PF


 Tool name                                                             Description
 1. Flare nut crowfoot                                                 Removing and installing brake piping
 2. Torque wrench                                                      a: 10mm (0.39 in)/12mm (0.47 in)




                                                           S-NT360




Revision: August 2006                              BRC-6                                                  2007 Titan
                                      SYSTEM DESCRIPTION
                                                                                                        [ABS]
SYSTEM DESCRIPTION                                                                                    PFP:00000
                                                                                                                       A
System Components                                                                                          EFS004PG




                                                                                                                       B



                                                                                                                       C



                                                                                                                       D



                                                                                                                       E



                                                                                                                       BRC



                                                                                                     WFIA0360E
                                                                                                                       G

ABS Function                                                                                               EFS004PH


G   The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during           H
    sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
    obstacles.
G   If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and         I
    the ABS warning lamp turns on.
G   The electrical system can be diagnosed using CONSULT-II.
G   During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is             J
    normal.
G   Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
    engine compartment. This is a normal status of operation check.                                                    K
G   Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
    or snow-covered (fresh, deep snow) roads.
                                                                                                                       L
EBD Function                                                                                                EFS004PI


G   Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
    during braking, and it improves handling stability by electronically controlling the brake fluid pressure
                                                                                                                       M
    which results in reduced rear wheel slippage.
G   If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
    ative, and the ABS warning lamp and brake warning lamp are turned on.
G   The electrical system can be diagnosed using CONSULT-II.
G   During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
    normal.
G   Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
    engine compartment. This is a normal status of operation check.
Fail-Safe Function                                                                                          EFS004PJ


CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS system.
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the ABS warning lamp will turn on. In case of an electrical
malfunction with the EBD system, the brake warning lamp and the ABS warning lamp will turn on.
The system will revert to one of the following conditions of the Fail-Safe function.

Revision: August 2006                             BRC-7                                             2007 Titan
                                       SYSTEM DESCRIPTION
                                                                                                       [ABS]
1.    For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of
      vehicles without ABS system.
2.    For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same
      as the condition of vehicles without ABS or EBD system.
Hydraulic Circuit Diagram                                                                                  EFS004PK




                                                                                                    WFIA0369E


     1.   Inlet solenoid valve         2.   Outlet solenoid valve        3.   Reservoir
     4.   Pump                         5.   Motor                        6.   Inlet valve
     7.   Outlet valve                 8.   Bypass check valve           9.   Damper
     10. Pressure switch




Revision: August 2006                                 BRC-8                                         2007 Titan
                                CAN COMMUNICATION
                                                      [ABS]
CAN COMMUNICATION                                    PFP:23710
                                                                   A
System Description                                      EFS004PL


Refer to LAN-2, "SYSTEM DESCRIPTION" .
                                                                   B



                                                                   C



                                                                   D



                                                                   E



                                                                   BRC



                                                                   G


                                                                   H



                                                                    I


                                                                   J



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Revision: August 2006                    BRC-9      2007 Titan
                                         TROUBLE DIAGNOSIS
                                                                             [ABS]
TROUBLE DIAGNOSIS                                                           PFP:00000

How to Perform Trouble Diagnoses for Quick and Accurate Repair                  EFS004PM

INTRODUCTION
The ABS system has an electronic control unit to control major func-
tions. The control unit accepts input signals from sensors and con-
trols actuator operation. It is also important to check for conventional
malfunctions such as air leaks in the booster or lines, lack of brake
fluid, or other malfunctions with the brake system.
It is much more difficult to diagnose a malfunction that occurs inter-
mittently rather than continuously. Most intermittent malfunctions are
caused by poor electrical connections or wiring. In this case, careful
checking of suspicious circuits may help prevent the replacement of
good parts.
A visual check only may not find the cause of the malfunction, so a
                                                                             SEF233G
road test should be performed.
Before undertaking actual checks, take just a few minutes to talk with
a customer who approaches with an ABS complaint. The customer
is a very good source of information, especially for intermittent mal-
functions. Through the talks with the customer, find out what symp-
toms are present and under what conditions they occur.
Start your diagnosis by looking for "conventional" malfunctions first.
This is one of the best ways to troubleshoot brake malfunctions on
an ABS equipped vehicle. Also check related Service Bulletins for
information.

                                                                             SEF234G




Revision: August 2006                               BRC-10                 2007 Titan
                        TROUBLE DIAGNOSIS
                                               [ABS]
WORK FLOW
                                                         A



                                                         B



                                                         C



                                                         D



                                                         E



                                                         BRC



                                                         G


                                                         H



                                                          I


                                                         J



                                                         K


                                                         L



                                                         M




                                            WFIA0496E




Revision: August 2006        BRC-11         2007 Titan
                                         TROUBLE DIAGNOSIS
                                                                               [ABS]
CLARIFY CONCERN
G   A customer's description of a vehicle concern may vary depend-
    ing on the individual. It is important to clarify the customer's con-
    cern.
G   Ask the customer about what symptoms are present under what
    conditions. Use this information to reproduce the symptom while
    driving.
G   It is also important to use the diagnosis sheet to understand
    what type of trouble the customer is having.


                                                                               SBR339B


EXAMPLE OF DIAGNOSIS SHEET




                                                                            WFIA0226E




Revision: August 2006                               BRC-12                  2007 Titan
                         TROUBLE DIAGNOSIS
                                                    [ABS]
Component Parts and Harness Connector Location         EFS004PN

                                                                  A



                                                                  B



                                                                  C



                                                                  D



                                                                  E



                                                                  BRC



                                                                  G


                                                                  H



                                                                   I


                                                                  J



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                                                 WFIA0390E




Revision: August 2006           BRC-13           2007 Titan
                        TROUBLE DIAGNOSIS
                                               [ABS]
Schematic                                         EFS004PO




                                            WFWA0321E




Revision: August 2006        BRC-14         2007 Titan
                           TROUBLE DIAGNOSIS
                                                  [ABS]
Wiring Diagram -- ABS --                             EFS004PP

                                                                A



                                                                B



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                                                                E



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                                               WFWA0322E




Revision: August 2006           BRC-15         2007 Titan
                        TROUBLE DIAGNOSIS
                                               [ABS]




                                            WFWA0200E




Revision: August 2006        BRC-16         2007 Titan
                        TROUBLE DIAGNOSIS
                                               [ABS]

                                                         A



                                                         B



                                                         C



                                                         D



                                                         E



                                                         BRC



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                                            WFWA0259E




Revision: August 2006        BRC-17         2007 Titan
                        TROUBLE DIAGNOSIS
                                               [ABS]




                                            WFWA0323E




Revision: August 2006        BRC-18         2007 Titan
                                         TROUBLE DIAGNOSIS
                                                                                                           [ABS]
Basic Inspection                                                                                             EFS004PQ

BRAKE FLUID LEVEL, FLUID LEAK, AND BRAKE PAD INSPECTION                                                                 A
1.   Check fluid level in the brake fluid reservoir. If fluid level is low, add fluid.
2.   Check the brake piping and around the ABS actuator and electric unit (control unit) for leaks. If there is
     leaking or seeping fluid, check the following items.                                                               B
     G If ABS actuator and electric unit (control unit) connection is loose, tighten the piping to the specified
        torque and recheck for leaks.
     G If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) threads,         C
        replace the damaged part and recheck for leaks.
     G When there is fluid leaking or seeping from a fluid connection, use a clean cloth to wipe off the fluid and
        recheck for leaks. If fluid is still seeping out, replace the damaged part. If the fluid is leaking at the ABS D
        actuator and electric unit (control unit), replace the ABS actuator and electric unit (control unit) assem-
        bly.
        CAUTION:                                                                                                        E
        The ABS actuator and electric unit (control unit) cannot be disassembled and must be replaced
        as an assembly.
3.   Check the brake pads for excessive wear.                                                                          BRC
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION
Make sure the battery positive cable, negative cable and ground connection are not loose. In addition, make
sure the battery is sufficiently charged.                                                                               G
ABS WARNING LAMP INSPECTION
1.   Make sure ABS warning lamp turns on for approximately 2 seconds when the ignition switch is turned ON.
     If it does not, check CAN communications. If there are no errors with the CAN communication system,                H
     replace the combination meter. Refer to DI-5, "COMBINATION METERS" .
2.   Make sure the lamp turns off approximately 2 seconds after the ignition switch is turned ON. If the lamp
     does not turn off, conduct self-diagnosis of ABS actuator and electric unit (control unit). If no malfunctions     I
     are detected in self-diagnosis, replace combination meter. Refer to DI-5, "COMBINATION METERS" .
3.   After conducting the self-diagnosis, be sure to erase the error memory. Refer to BRC-22, "CONSULT-II
     Function (ABS)" .                                                                                                  J



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Revision: August 2006                               BRC-19                                              2007 Titan
                                                  TROUBLE DIAGNOSIS
                                                                                                                                   [ABS]
Warning Lamp and Indicator Timing                                                                                                    EFS004PR


                                                                       ABS
                          Condition                                                                            Remarks
                                                                   warning lamp
  When the ignition switch is OFF                                          



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