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F BRAKES

SECTION
BRAKE SYSTEM
BR B

E
CONTENTS
PRECAUTIONS ......................................................... 3
. INSTALLATION .................................................. 14 . BR
Precautions for Supplemental Restraint System Disassembly and Assembly ................................... 15 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- COMPONENTS .................................................. 15 .
SIONER" ................................................................. 3
. DISASSEMBLY .................................................. 15 . G
Precautions for Brake System ................................. 3 . INSPECTION AFTER DISASSEMBLY ............... 16 .
PREPARATION .......................................................... 4
. ASSEMBLY ........................................................ 16.
Commercial Service Tools ....................................... 4 . BRAKE BOOSTER .................................................. 19 .
H
NOISE, VIBRATION AND HARSHNESS (NVH) On-board Inspection .............................................. 19 .
TROUBLESHOOTING ............................................... 5 . OPERATING CHECK ......................................... 19 .
NVH Troubleshooting Chart .................................... 5 . AIRTIGHT CHECK ............................................. 19 .
BRAKE PEDAL ......................................................... 6
. Removal and Installation ....................................... 20 . I
Inspection and Adjustment ...................................... 6 . COMPONENTS .................................................. 20 .
PLAY AND CLEARANCE BETWEEN BRAKE REMOVAL .......................................................... 20
.
PEDAL AND FLOOR PANEL WITH PEDAL INSTALLATION .................................................. 21 . J
DEPRESSED ....................................................... 6
. VACUUM LINES ...................................................... 22 .
ADJUSTMENT ..................................................... 7. Component ............................................................ 22
.
Removal and Installation ......................................... 7. Removal and Installation ....................................... 22 .
K
COMPONENTS ................................................... 7 . Inspection .............................................................. 22
.
REMOVAL ............................................................ 8
. VISUAL INSPECTION ........................................ 22 .
INSPECTION AFTER REMOVAL ........................ 8 . CHECK VALVE INSPECTION ............................ 23 .
INSTALLATION .................................................... 8
. FRONT DISC BRAKE .............................................. 24 . L
BRAKE FLUID ........................................................... 9
. On-board Inspection .............................................. 24 .
On-board Inspection ................................................ 9
. PAD WEAR INSPECTION .................................. 24 .
CHECKING BRAKE FLUID LEVEL ..................... 9 . Components .......................................................... 24
. M
Drain and Refill ........................................................ 9
. Removal and Installation of Brake Pad ................. 25 .
Bleeding Brake System ......................................... 10 . REMOVAL .......................................................... 25
.
BRAKE TUBE AND HOSE .......................................11 . INSTALLATION .................................................. 25 .
Hydraulic Circuit .....................................................11
. Removal and Installation of Brake Caliper Assembly
Front Brake Tube and Hose .................................. 12 . ... 26
REMOVAL .......................................................... 12
. REMOVAL .......................................................... 26
.
INSTALLATION .................................................. 12. INSTALLATION .................................................. 26 .
Rear Brake Tube and Hose ................................... 12 . Disassembly and Assembly of Brake Caliper
REMOVAL .......................................................... 12
. Assembly ............................................................... 26
.
INSTALLATION .................................................. 12. DISASSEMBLY .................................................. 26 .
Inspection After Installation ................................... 12. INSPECTION AFTER DISASSEMBLY ............... 27 .
BRAKE MASTER CYLINDER ................................. 14 . ASSEMBLY ........................................................ 27.
On-Board Inspection ............................................. 14. DISC ROTOR INSPECTION .............................. 28 .
LEAK INSPECTION ........................................... 14 . Brake Burnishing Procedure .................................. 29 .
Removal and Installation ....................................... 14 . REAR DRUM BRAKE .............................................. 30 .
REMOVAL .......................................................... 14
. Components .......................................................... 30
.

Revision: June 2006 BR-1 2007 Versa
Removal and Installation of Drum Brake Assembly 31 ... SERVICE DATA AND SPECIFICATIONS (SDS) .....35 .
REMOVAL .......................................................... 31
. General Specifications ...........................................35.
INSPECTION AFTER REMOVAL ....................... 31 . Brake Pedal ...........................................................35
.
INSTALLATION ................................................... 32
. Check Valve ...........................................................35
.
Removal and Installation of Wheel Cylinder .......... 33 . Brake Booster ........................................................35
.
REMOVAL .......................................................... 33
. Front Disc Brake ....................................................35
.
INSTALLATION ................................................... 33
. Rear Drum Brake ...................................................36
.
Disassembly and Assembly of Wheel Cylinder ..... 34 .
DISASSEMBLY .................................................. 34
.
INSPECTION AFTER DISASSEMBLY ............... 34 .
ASSEMBLY ........................................................ 34
.

Revision: June 2006 BR-2 2007 Versa
PRECAUTIONS

PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" EFS006NT

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front C
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING: D
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. E
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. BR
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
G
Precautions for Brake System EFS006J2

G Refill using recommended brake fluid. Refer to MA-11, "RECOMMENDED FLUIDS AND LUBRICANTS" .
H
G Never reuse drained brake fluid.
G Be careful not to splash brake fluid on painted surface of body. If brake fluid is splashed on painted sur-
faces of body immediately wipe it off with cloth and then wash it away with water.
I
G To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.
G Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
G Use a flare nut wrench when removing a brake tube and use a J
flare nut torque wrench when installing a brake tube.
G When installing brake tubes and hoses, be sure to check torque.
G Before working, turn ignition switch OFF and disconnect con- K
nectors of ABS actuator and electric unit (control unit) or the bat-
tery cable from the negative terminal.
G Burnish the new braking surfaces after refinishing or replacing L
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer to BR-29, "Brake Burnishing
Procedure" .
SBR686C M

Revision: June 2006 BR-3 2007 Versa
PREPARATION

PREPARATION PFP:00002

Commercial Service Tools EFS006J4

Tool name Description
1. Flare nut crowfoot Removing and installing brake piping
2. Torque wrench a: 10 mm (0.39 in)/12 mm (0.47 in)

S-NT360

Pin punch Removing and installing reservoir tank pin
Tip diameter: 4 mm (0.16 in) dia.

ZZA0515D

Revision: June 2006 BR-4 2007 Versa
Symptom

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