Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Versa 2007-2009 Approved Nissan Versa 2007 EX
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B ENGINE
A
SECTION
EXHAUST SYSTEM
EX EX
C
D
E
CONTENTS
PREPARATION .......................................................... 2
. Components ............................................................ 3
. F
Special Service Tools .............................................. 2
. Removal and Installation ......................................... 4
.
Commercial Service Tools ....................................... 2
. REMOVAL ............................................................ 4
.
EXHAUST SYSTEM .................................................. 3
. INSTALLATION .................................................... 4
. G
Checking Exhaust System ...................................... 3. INSPECTION AFTER INSTALLATION ................. 5 .
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Revision: June 2006 EX-1 2007 Versa
PREPARATION
PREPARATION PFP:00002
Special Service Tools EBS00TSO
Tool number Description
Tool name
KV10114400 Loosening or tightening heated oxygen sen-
(J-38365) sor
Heated oxygen sensor wrench a: 22 mm (0.87 in)
NT636
Commercial Service Tools EBS00TSP
Tool name Description
Heated oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new heated oxygen sensor
(Use with anti-seize lubricant shown below.)
a: 18 mm (0.71 in) dia. for zirconia heated
oxygen sensor
b: 12 mm (0.47 in) dia. for titania heated ox-
ygen sensor
AEM488
Anti-seize lubricant (Permatex 133AR Lubricating heated oxygen sensor thread
or equivalent meeting MIL specifica- cleaner when reconditioning exhaust system
tion MIL-A-907) threads
AEM489
Revision: June 2006 EX-2 2007 Versa
EXHAUST SYSTEM
EXHAUST SYSTEM PFP:20100
A
Checking Exhaust System EBS00TSQ
Check exhaust pipes, muffler and mounting for improper attachment,
leaks, cracks, damage or deterioration. EX
G If necessary, repair or replace damaged parts.
C
D
SMA211A
E
Components EBS00TSR
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WBIA0768E
1. Main muffler 2. Mounting rubber 3. Ring gasket
4. Center muffler 5. Mounting rubber 6. Spring
7. Seal bearing 8. Heated oxygen sensor 2 9. Exhaust front tube
10. Seal bearing 11. Stud bolt 12. Spring
13. Ground cable
Revision: June 2006 EX-3 2007 Versa
EXHAUST SYSTEM
Removal and Installation EBS00TSS
REMOVAL
CAUTION:
G Be sure to use genuine NISSAN exhaust system parts or equivalents which are specially designed
for heat resistance, corrosion resistance and shape.
G Perform the operation with the exhaust system fully cooled down because the system will be hot
just after the engine stops.
G Be careful not to cut your hand on heat insulator edge.
1. Disconnect harness connector of heated oxygen sensor 2.
G Using Tool, remove heated oxygen sensor 2.
CAUTION:
Be careful not to damage heated oxygen sensor 2.
Tool number : KV10114400 (J-38365)
a.
2. Disconnect each joint and mounting rubber.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
G Always replace exhaust gaskets and seal bearings with new ones when installing.
G Discard any heated oxygen sensor 2 which has been dropped from a height of more than 0.5 m
(19.7 in) onto a hard surface such as a concrete floor; use a new one.
G Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated
oxygen sensor thread cleaner and apply anti-seize lubricant (commercial service tool).
G Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen
sensor 2, resulting in the "MIL" coming on.
G Remove deposits from the sealing surface of each connection. Connect them securely to avoid
exhaust leakage.
G Temporarily tighten nuts on the exhaust manifold side and bolts on the vehicle side. Check each
part for unusual interference, and then tighten them to the specified torque.
G When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/
left directions.
Exhaust Manifold to Exhaust Front Tube
1. Securely insert seal bearing (2) into exhaust manifold (1) side in
the direction shown.
G Exhaust front tube (5)
CAUTION:
Be careful not to damage seal bearing surface when install-
ing.
2. Install spring (3), tighten nut (4).
G Be careful that the stud bolt nut does not interfere with the
flanged area ( ).
G Make sure the spring (3) sits properly on the flange surface by PBIC3797E
align it to the locator dimples.
Revision: June 2006 EX-4 2007 Versa
EXHAUST SYSTEM
Exhaust Front Tube to Center Muffler
1. Securely insert seal bearing (2) into exhaust front tube (1) side A
in the direction shown.
G Center muffler (5)
CAUTION: EX
Be careful not to damage seal bearing surface when install-
ing.
2. With spring (3), tighten bolt (4). C
G Be careful that the stud bolt does not interfere with the flanged
area ( ).
PBIC3798E
D
INSPECTION AFTER INSTALLATION
G With the engine running, check exhaust tube joints for exhaust leakage and unusual noise. E
G Check to ensure that brackets and mounting rubbers are installed properly and free from undue stress.
Improper installation could result in excessive noise and vibration.
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Revision: June 2006 EX-5 2007 Versa
EXHAUST SYSTEM
Revision: June 2006 EX-6 2007 Versa
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