Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Versa 2007-2009 Approved Nissan Versa 2007 MT

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.

Image preview - the first page of the document

>> Download MT documenatation <<

Text preview - extract from the document

C TRANSMISSION/TRANSAXLE

SECTION
MANUAL TRANSAXLE
MT B

E
CONTENTS
PRECAUTIONS ......................................................... 2 . AIR BREATHER HOSE ........................................... 14 . F
Precautions for Supplemental Restraint System Removal and Installation ....................................... 14 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- COMPONENTS .................................................. 14 .
SIONER" ................................................................. 2
. REMOVAL .......................................................... 14
. G
Precautions ............................................................. 2
. INSTALLATION .................................................. 14 .
PREPARATION .......................................................... 3 . TRANSAXLE ASSEMBLY ....................................... 15 .
Special Service Tools .............................................. 3 . Removal and Installation ....................................... 15 .
H
Commercial Service Tools ....................................... 4 . COMPONENTS .................................................. 15 .
NOISE, VIBRATION AND HARSHNESS (NVH) REMOVAL .......................................................... 15
.
TROUBLESHOOTING ............................................... 6 . INSTALLATION .................................................. 15 .
NVH Troubleshooting Chart .................................... 6 . Disassembly and Assembly ................................... 17 . I
DESCRIPTION ........................................................... 7. COMPONENTS .................................................. 17 .
Cross-Sectional View .............................................. 7 . DISASSEMBLY .................................................. 23 .
TRIPLE-CONE SYNCHRONIZER ....................... 8 . ASSEMBLY ........................................................ 28. J
REVERSE GEAR NOISE PREVENTION FUNC- INPUT SHAFT AND GEARS ................................... 34 .
TION (SYNCHRONIZING METHOD) .................. 8 . Disassembly and Assembly ................................... 34 .
M/T OIL ...................................................................... 9
. GENERAL PRECAUTIONS ............................... 34 .
K
Changing M/T Oil .................................................... 9. DISASSEMBLY .................................................. 34 .
DRAINING ............................................................ 9
. INSPECTION AFTER DISASSEMBLY ............... 36 .
FILLING ................................................................ 9
. ASSEMBLY ........................................................ 37.
Checking M/T Oil ..................................................... 9
. MAINSHAFT AND GEARS ...................................... 38 . L
OIL LEAKAGE AND OIL LEVEL .......................... 9 . Disassembly and Assembly ................................... 38 .
SIDE OIL SEAL ....................................................... 10 . GENERAL PRECAUTIONS ............................... 38 .
Removal and Installation ....................................... 10 . DISASSEMBLY .................................................. 38 . M
REMOVAL .......................................................... 10. INSPECTION AFTER DISASSEMBLY ............... 39 .
INSTALLATION .................................................. 10 . ASSEMBLY ........................................................ 40.
POSITION SWITCH ..................................................11 . REVERSE IDLER SHAFT AND GEARS ................. 43 .
Checking ................................................................11
. Disassembly and Assembly ................................... 43 .
BACK-UP LAMP SWITCH ..................................11 . DISASSEMBLY .................................................. 43 .
PARK/NEUTRAL POSITION SWITCH ...............11 . ASSEMBLY ........................................................ 44.
CONTROL LINKAGE .............................................. 12 . FINAL DRIVE ........................................................... 45
.
Components of Control Device and Cable ............ 12 . Disassembly and Assembly ................................... 45 .
Removal and Installation ....................................... 12 . DISASSEMBLY .................................................. 45 .
REMOVAL .......................................................... 12. INSPECTION AFTER DISASSEMBLY ............... 46 .
INSTALLATION .................................................. 13 . ASSEMBLY ........................................................ 46.
SHIFT CONTROL .................................................... 48 .
Inspection .............................................................. 48
.
SERVICE DATA AND SPECIFICATIONS (SDS) ..... 49 .
General Specifications ........................................... 49 .

Revision: June 2006 MT-1 2007 Versa
PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" ECS00GLL

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
G To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
G Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
G Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions UCS005LD

G If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Installed CSC returns to the original position when removing transaxle assembly. Dust on clutch disc slid-
ing parts may damage CSC seal, and may cause clutch fluid leakage.
G Do not reuse transaxle oil.
G Drain, fill and check transaxle oil with the vehicle on level surface.
G During removal or installation, keep inside of transaxle clear of dust or dirt.
G Check for the correct installation orientation prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts they are applied to.
G In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, follow it.
G Be careful not to damage the sliding surfaces and mating surfaces of parts.

Revision: June 2006 MT-2 2007 Versa
PREPARATION

PREPARATION PFP:00002
A
Special Service Tools UCS00655

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
B
(Kent-Moore No.)
Tool name
KV381054S0 Removing mainshaft front bearing outer race
(J-34286) MT
Puller

ZZA0601D

KV38100200 G Installing mainshaft front bearing outer race E
( -- ) G Installing mainshaft rear bearing outer race
Drift
G Installing differential side bearing outer race
(clutch housing side) F
a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.
ZZA1143D
G
ST33220000 Installing input shaft oil seal
( -- ) a: 37 mm (1.46 in) dia.
Drift b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia. H

ZZA1046D I
ST33400001 Installing differential side bearing outer race
(J-26082) (transaxle case side)
Drift a: 60 mm (2.36 in) dia. J
b: 47 mm (1.85 in) dia.

K
ZZA0814D

KV38100300 Installing differential side oil seal
(J-25523) a: 54 mm (2.13 in) dia. L
Drift b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.

ZZA1046D

ST36720030 G Installing input shaft rear bearing
( -- ) G Installing mainshaft front bearing inner race
Drift
a: 70 mm (2.76 in) dia.
b: 40 mm (1.57 in) dia.
c: 29 mm (1.14 in) dia.

ZZA0978D

Revision: June 2006 MT-3 2007 Versa
PREPARATION

Tool number Description
(Kent-Moore No.)
Tool name
ST33052000 G Removing mainshaft rear bearing inner race
( -- ) G Removing 6th main gear
Drift
G Removing 5th main gear
G Removing 4th main gear
G Removing 1st main gear
G Removing 1st-2nd synchronizer assembly
G Removing 2nd main gear
G Removing bushing
G Removing 3rd main gear
ZZA0969D
G Removing mainshaft front bearing inner
race
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
KV32102700 G Installing bushing
( -- ) G Installing 2nd main gear
Drift
G Installing 3rd main gear
G Installing 4th main gear
G Installing 5th main gear
G Installing 6th main gear
S-NT065 a: 54 mm (2.13 in) dia.
b: 32 mm (1.26 in) dia.
ST30901000 Installing mainshaft rear bearing inner race
(J-26010-01) a: 79 mm (3.11 in) dia.
Drift b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.

ZZA0978D

ST33061000 Removing differential side bearing inner race
(J-8107-2) (clutch housing side)
Drift a: 28.5 mm (1.122 in) dia.
b: 38 mm (1.50 in) dia.

ZZA0969D

Commercial Service Tools UCS00656

Tool name Description
Socket Removing and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)

PCIB1776E

Spacer Removing mainshaft front bearing outer race
a: 25 mm (0.98 in) dia.
b: 25 mm (0.98 in)

PCIB1780E

Revision: June 2006 MT-4 2007 Versa
PREPARATION

Tool name Description
A
Drift G Installing bushing
G Installing shift lever oil seal
G Installing control lever oil seal
B
a: 17 mm (0.67 in) dia.

S-NT063 MT
Drift Installing input shaft front bearing
a: 35 mm (1.38 in) dia.
b: 25 mm (0.98 in) dia.
D

E
S-NT065

Drift Removing input shaft rear bearing
a: 24 mm (0.94 in) dia.
F

G
PCIB1779E

Drift G Removing differential side bearing inner
race (transaxle case side) H
G Installing input shaft rear bearing
a: 43 mm (1.69 in) dia.
I

NT109

Drift Installing differential side bearing inner race J
(clutch housing side)
a: 45 mm (1.77 in) dia.
b: 39 mm (1.54 in) dia.
K

S-NT474
L
Drift Installing differential side bearing inner race
(transaxle case side)
a: 52 mm (2.05 in) dia.
b: 45 mm (1.77 in) dia. M

S-NT474

Power tool G Loosening bolts and nuts

PBIC0190E

Revision: June 2006 MT-5 2007 Versa
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003

NVH Troubleshooting Chart UCS005LG

Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.

MT-17

MT-21

MT-12

MT-21

MT-18
MT-9
Reference page

SHIFT CONTROL LINKAGE (Worn)

BAULK RING (Worn or damaged)
SUSPECTED PARTS

BEARING (Worn or damaged)
OIL SEAL (Worn or damaged)
(Possible cause)

INSERT SPRING (Damaged)
O-RING (Worn or damaged)

GEAR (Worn or damaged)
OIL (Oil level is high.)

GASKET (Damaged)

SHIFT FORK (Worn)
OIL (Oil level is low.)

OIL (Wrong oil.)

Noise 1 2 3 3
Oil leakage 3 1 2 2 2
Symptoms
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 3 3

Revision: June 2006 MT-6 2007 Versa
DESCRIPTION

DESCRIPTION PFP:00000
A
Cross-Sectional View UCS0065I

SCIA7618E

1. Clutch housing 2. CSC (Concentric Slave Cylinder) 3. Reverse idler shaft
4. Reverse input gear 5. Reverse output gear 6. 2nd input gear
7. 3rd input gear 8. 3rd-4th synchronizer assembly 9. 4th input gear
10. 5th input gear 11. 5th-6th synchronizer assembly 12. 6th input gear
13. Transaxle case 14. 6th main gear 15. 5th main gear
16. 4th main gear 17. 3rd main gear 18. 2nd main gear
19. 1st-2nd synchronizer assembly 20. 1st main gear 21. Differential assembly
22. Final gear 23. Mainshaft 24. Input shaft

Revision: June 2006 MT-7 2007 Versa
DESCRIPTION

TRIPLE-CONE SYNCHRONIZER
Triple-cone synchronizer is used for the 1st and the 2nd gears to
reduce operating force of the shift lever.
G 1st main gear (1)
G 1st-2nd coupling sleeve (2)
G Insert key (3)
G Outer baulk ring (4)
G 2nd main gear (5)
G Synchronizer cone (6)
G Inner baulk ring (7)
SCIA7636E
G 1st-2nd synchronizer hub (8)
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
Reverse gear assembly consists of reverse input gear, return spring,
reverse baulk ring and reverse output gear. When the shift lever is
shifted to the reverse position, the construction allows smooth shift
operation by stopping the reverse idler shaft rotation by frictional
force of synchronizer.
G Reverse fork rod (1)
G Reverse output gear (2)
G Return spring (3)
G Reverse baulk ring (4)
G Reverse input gear (5) SCIA7621E

Revision: June 2006 MT-8 2007 Versa
M/T OIL

M/T OIL PFP:KLD20
A
Changing M/T Oil UCS005LI

DRAINING
1. Start engine and let it run to warm up transaxle.
B
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to MT-17, "Case MT
and Housing Components" .
CAUTION:
Do not reuse gasket.
D

E
SCIA7622E

FILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the F
specified limit at filler plug hole as shown.
Oil grade and capacity
G
: Refer to MA-11, "Fluids and Lubricants"
2. After refilling oil, check oil level. Install a new gasket on filler plug
(1), then install it into transaxle. Tighten filler plug to specifica- H
tion. Refer to MT-17, "Case and Housing Components" .
CAUTION:
Do not reuse gasket.
SCIA7623E I

Checking M/T Oil UCS005LJ

OIL LEAKAGE AND OIL LEVEL
J
1. Make sure that oil is not leaking from transaxle or around it.
2. Remove filler plug (1) and check oil level at filler plug hole as
shown.
K
CAUTION:
Do not start engine while checking oil level.
3.
L
Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to MT-17, "Case
and Housing Components" .
CAUTION: M
Do not reuse gasket.
SCIA7623E

Revision: June 2006 MT-9 2007 Versa
SIDE OIL SEAL

SIDE OIL SEAL PFP:32113

Removal and Installation UCS005LK

REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to FAX-8, "Removal and Installation (Left Side)"
.
2. Remove differential side oil seal (1) using a suitable tool.
CAUTION:
Be careful not to damage transaxle case and clutch hous-
ing.

SCIA7625E

INSTALLATION
1. Install differential side oil seal (1) to clutch housing and transaxle
case using Tool (A).
Tool number A: ST38100300 (J-25523)
2. Installation is in the reverse order of removal. Check oil level
after installation. Refer to MT-9, "Checking M/T Oil" .
CAUTION:
Do not reuse oil seal.

SCIA7626E

Revision: June 2006 MT-10 2007 Versa
POSITION SWITCH

POSITION SWITCH PFP:32005
A
Checking UCS005LL

NOTE:
For removal and installation of the switches, refer to MT-17, "Case and Housing Components" B
BACK-UP LAMP SWITCH
G Check continuity between terminals 1 and 2.
MT
Gear position Continuity
Reverse Yes
Except reverse No D

PCIB1781E
F
PARK/NEUTRAL POSITION SWITCH
G Check continuity between terminals 2 and 3.
Gear position Continuity G
Neutral Yes
Except neutral No H

Revision: June 2006 MT-11 2007 Versa
CONTROL LINKAGE

CONTROL LINKAGE PFP:34103

Components of Control Device and Cable UCS005LM

WCIA0626E

1. Control lever knob 2. Control lever 3. Control device assembly
4. Select cable 5. Shift cable 6. Lock plate
7. Clutch housing 8. Cable bracket 9. Tapping bolt
10. Cable support bracket 11. Adapter plate

Removal and Installation UCS005LN

REMOVAL
1. Remove battery. Refer to SC-9, "Removal and Installation" .
2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-16, "Removal and Installation" .
3. Remove shift cable from shift lever.
4. Remove select cable according to the following.
a. Move stopper (1) to the unlocked position.

SCIA7842E

Revision: June 2006 MT-12 2007 Versa
CONTROL LINKAGE

b. Pull the release button (1) of select cable (2) and then remove it
from select lever (3). A
5. Shift control lever to neutral position.
6. Remove control lever knob.
7. Remove center console assembly. Refer to IP-22, "CENTER B
CONSOLE ASSEMBLY" .
8. Remove control device assembly bolts.
9. Remove exhaust front tube, center muffler and heat plate. Refer MT
to EX-4, "Removal and Installation" .
10. Remove cable support bracket. WCIA0606E

11. Remove select cable and shift cable from cable bracket. D
12. Remove control device assembly from the vehicle.
INSTALLATION E
Installation is in the reverse order of removal.
NOTE:
Self tapping bolts are used to attach cables to the clutch housing. F
G Securely assemble each cable and lever of control shaft.
G Be careful about the installation direction, and push control lever
knob onto control lever. G
CAUTION:
Do not reuse control lever knob.
H

SCIA7630E

J
G Make sure that the front/rear claws (1) of control device assem-
bly are in contact with flange of the floor (2).
G When control lever is selected to 1st-2nd side and 5th-6th side, K
confirm control lever returns to neutral position smoothly.
G When control lever is shifted to each position, make sure there
is no binding or disconnection in each boot. L

M
PCIB1510E

G Move stopper (1) to lock position when installing the shift cable
onto the shift lever.

SCIA7846E

Revision: June 2006 MT-13 2007 Versa
AIR BREATHER HOSE

AIR BREATHER HOSE PFP:31098

Removal and Installation UCS005LO

COMPONENTS

SCIA7629E

1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly 6. 2 way connector

REMOVAL
1. Remove battery. Refer to SC-9, "Removal and Installation"

2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-16, "Removal and Installation" .
3. Remove air breather hose.
CAUTION:
When air breather hose is removed, be sure to hold two way connector securely.
INSTALLATION
Installation is in the reverse order of removal.
G When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
G When installing air breather hose on two way connector, push it until it hits transaxle case.
G When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.

Revision: June 2006 MT-14 2007 Versa
TRANSAXLE ASSEMBLY

TRANSAXLE ASSEMBLY PFP:32010
A
Removal and Installation UCS005LQ

CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder). B
Inserted CSC returns to the original position when removing transaxle assembly. Dust on clutch disc
sliding parts may damage CSC seal, and may cause clutch fluid leakage.
COMPONENTS MT

SCIA7631E

1. LH engine mount bracket (transaxle 2. Transaxle assembly 3. Rear engine mount bracket M
side)
4. Washer 5. Rear torque rod Front
: Refer to MT-15, "INSTALLATION" for specification.

REMOVAL
1. Drain gear oil. Refer to MT-9, "Changing M/T Oil" .
2. Drain clutch fluid and remove clutch tube from CSC. Refer to CL-9, "Removal and Installation" .
CAUTION:
Do not depress clutch pedal during removal procedure.
3. Remove engine and transaxle assembly. Refer to EM-73, "Removal and Installation" .
4. Remove starter motor. Refer to SC-23, "Removal and Installation" .
5. Remove transaxle assembly to engine bolts.
6. Separate transaxle assembly from engine.
INSTALLATION
Installation is in the reverse order of removal.

Revision: June 2006 MT-15 2007 Versa
TRANSAXLE ASSEMBLY

G If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "Removal and Installation" .
G When installing the transaxle assembly to the engine, install the
bolts as shown.
CAUTION:
When installing transaxle assembly, be careful not to bring
transaxle input shaft into contact with clutch cover.
Bolt No. 1 2
Quantity 3 6

Bolt length " " mm (in) 60 (2.36) 50 (1.97)
Tightening torque
62.0 (6.3, 46) PCIB1786E
N

◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo