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EM


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ENGINE

                                                                                                                                                                   A




                                                                                                   SECTION
                                                                                           ENGINE MECHANICAL
                                                                                                                             EM                                    EM



                                                                                                                                                                   C


                                                                                                                                                                   D


                                                                                                                                                                   E
                                                                    CONTENTS
SERVICE INFORMATION ........................... 3
                                           .                                         INTAKE MANIFOLD ......................................... 18                  F
                                                                                       Component .............................................................18
                                                                                                                                                          .
PRECAUTIONS .................................................. 3
                                                         .                             Removal and Installation ........................................18.
  Precaution for Supplemental Restraint System                                                                                                                     G
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                            EXHAUST MANIFOLD ...................................... 21
  SIONER" .................................................................. 3
                                                                          .            Component .............................................................21
                                                                                                                                                          .
  Precaution for Procedure without Cowl Top Cover 3                       ......       Removal and Installation ........................................21.
                                                                                                                                                                   H
  Precaution Necessary for Steering Wheel Rota-
  tion After Battery Disconnect .................................... 3    .          OIL PAN ............................................................ 24
  Precaution for Drain Coolant .................................... 4     .            Component .............................................................24
                                                                                                                                                          .
  Precaution for Disconnecting Fuel Piping ................ 4             .            Removal and Installation ........................................24.         I
  Precaution for Removal and Disassembly ............... 4                .          IGNITION COIL, SPARK PLUG AND ROCK-
  Precaution for Inspection, Repair and Replace-
                                                                                     ER COVER ........................................................ 30
  ment ......................................................................... 4
                                                                          .                                                                                        J
                                                                                       Component .............................................................30
                                                                                                                                                          .
  Precaution for Assembly and Installation ................. 4            .
                                                                                       Removal and Installation ........................................30.
  Parts Requiring Angular Tightening ......................... 4          .
  Precaution for Liquid Gasket .................................... 5     .          FUEL INJECTOR AND FUEL TUBE ................ 33                               K
                                                                                       Component .............................................................33
                                                                                                                                                          .
PREPARATION .................................................. 7
                                                         .
                                                                                       Removal and Installation ........................................33.
  Special Service Tool ................................................ 7
                                                                 .
  Commercial Service Tool ......................................... 9
                                                                 .                   TIMING CHAIN .................................................. 37            L
                                                                                       Component .............................................................37
                                                                                                                                                          .
NOISE, VIBRATION AND HARSHNESS
                                                                                       Removal and Installation ........................................38.
(NVH) TROUBLESHOOTING ...........................11
                                             .
                                                                                                                                                                   M
  NVH Troubleshooting - Engine Noise .................... 11       .                 CAMSHAFT ....................................................... 47
  Use the Chart Below to Help You Find the Cause                                       Component .............................................................47
                                                                                                                                                          .
  of the Symptom ...................................................... 12
                                                                   .                   Removal and Installation ........................................47.
                                                                                       Valve Clearance .....................................................55
                                                                                                                                                          .        N
DRIVE BELTS ...................................................13
                                                           .
  Component ............................................................. 13
                                                                          .          OIL SEAL .......................................................... 59
  Checking Drive Belts .............................................. 13  .            Removal and Installation of Valve Oil Seal .............59
                                                                                                                                           .                       O
  Tension Adjustment ............................................... 13   .            Removal and Installation of Front Oil Seal .............59
                                                                                                                                           .
  Removal and Installation ........................................ 13    .            Removal and Installation of Rear Oil Seal ..............60
                                                                                                                                           .
  Component ............................................................. 14
                                                                          .
  Removal and Installation of Drive Belt Auto Ten-                                   CYLINDER HEAD ............................................. 62                P
  sioner ..................................................................... 14
                                                                          .            On-Vehicle Service .................................................62
                                                                                                                                                          .
                                                                                       Component .............................................................63
                                                                                                                                                          .
AIR CLEANER AND AIR DUCT .......................16
                                            .                                          Removal and Installation ........................................63.
  Component ............................................................. 16
                                                                     .                 Component .............................................................65
                                                                                                                                                          .
  Removal and Installation ........................................ 16
                                                                     .                 Disassembly and Assembly ....................................66    .
  Changing Air Cleaner Filter .................................... 17.                 Inspection After Disassembly .................................67   .


Revision: May 2007                                                             EM-1                                                              2008 Versa
ENGINE ASSEMBLY ........................................ 72
                                                     .                          How to Select Piston and Bearing ......................... 85
                                                                                                                                           .
  Component ............................................................ 72
                                                                     .          Inspection After Disassembly ................................. 93
                                                                                                                                           .
  Removal and Installation ....................................... 72.
                                                                              SERVICE DATA AND SPECIFICATIONS
CYLINDER BLOCK .......................................... 76
                                                      .                       (SDS) ............................................................... 104
                                                                                                                                                 .
  Component ............................................................ 76
                                                                     .          Standard and Limit ............................................... 104
                                                                                                                                                 .
  Disassembly and Assembly ................................... 77    .




Revision: May 2007                                                       EM-2                                                            2008 Versa
                                              PRECAUTIONS
< SERVICE INFORMATION >
SERVICE INFORMATION                                                                                                            A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                    EM
PRE-TENSIONER"                                                                                       INFOID:0000000001702460



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                                  C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                      D
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:                                                                                                                       E



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