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MTC


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AIR CONDITIONER

                                                                                                                                                                         A




                                                                                      SECTION
                                                                             MANUAL AIR CONDITIONER
                                                                                                                MTC                                                      B



                                                                                                                                                                         C


                                                                                                                                                                         D


                                                                                                                                                                         E
                                                                     CONTENTS
SERVICE INFORMATION ........................... 3
                                           .                                            Wiring Diagram - A/C,M - .......................................27      .        F
                                                                                        Operational Check ..................................................30  .
PRECAUTIONS .................................................. 3
                                                         .                              Mode Door ..............................................................31
                                                                                                                                                                .
  Precaution for Supplemental Restraint System                                          Air Mix Door ............................................................32
                                                                                                                                                                .        G
  (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                               Intake Door .............................................................33
                                                                                                                                                                .
  SIONER" .................................................................. 3
                                                                      .                 Front Blower Motor Circuit ......................................33     .
  Precaution for Procedure without Cowl Top Cover 3                   ......            Magnet Clutch Circuit (If Equipped) ........................37          .
                                                                                                                                                                         H
  Precaution for Working with HFC-134a (R-134a)...... 3                                 Insufficient Cooling .................................................45.
  General Refrigerant Precaution ............................... 4    .                 Insufficient Heating .................................................52.
  Oil Precaution ........................................................... 4
                                                                      .                 Noise ......................................................................53
                                                                                                                                                                .
  Precaution for Refrigerant Connection ..................... 4       .                                                                                                   I
  Precaution for Service of Compressor ..................... 7        .               CONTROLLER .................................................. 55
  Precaution for Service Equipment ............................ 7     .                 Removal and Installation ........................................55
                                                                                                                                                     .
  Precaution for Leak Detection Dye .......................... 9      .                 Disassembly and Assembly ....................................56
                                                                                                                                                     .                   MTC
PREPARATION .................................................10
                                                         .                            THERMO CONTROL AMPLIFIER .................... 57
  Special Service Tool .............................................. 10
                                                                 .                      Removal and Installation ........................................57
                                                                                                                                                     .
  HFC-134a (R-134a) Service Tool and Equipment 10                ....                                                                                                    K
  Commercial Service Tool ....................................... 13
                                                                 .
                                                                                      A/C UNIT ASSEMBLY ...................................... 58
                                                                                        Removal and Installation ........................................58
                                                                                                                                                     .
REFRIGERATION SYSTEM .............................14
                                              .                                         Disassembly and Assembly ....................................60
                                                                                                                                                     .
                                                                                                                                                                         L
  Refrigerant Cycle ................................................... 14
                                                                   .
  Refrigerant System Protection ............................... 14 .
                                                                                      BLOWER MOTOR ............................................ 62
                                                                                        Removal and Installation ........................................62
                                                                                                                                                     .
  Component Part Location ...................................... 15.
                                                                                                                                                                         M
OIL .....................................................................16
                                                                     .                INTAKE DOOR .................................................. 63
                                                                                        Intake Door Cable Adjustment ................................63
                                                                                                                                                 .
  Maintenance of Oil Quantity in Compressor .......... 16
                                                  .
                                                                                      AIR MIX DOOR ................................................. 64                  N
AIR CONDITIONER CONTROL ........................19
                                            .
                                                                                        Air Mix Door Cable Adjustment ..............................64
                                                                                                                                                .
  Control Operation ................................................... 19
                                                                   .
  Discharge Air Flow ................................................. 20
                                                                   .                  MODE DOOR .................................................... 65
  System Description ................................................ 20
                                                                   .                                                                                                     O
                                                                                        Mode Door Cable Adjustment ................................65
                                                                                                                                               .
  CAN Communication System Description .............. 21           .
                                                                                      BLOWER FAN RESISTOR ............................... 66
TROUBLE DIAGNOSIS ....................................22
                                                  .                                     Removal and Installation ........................................66
                                                                                                                                                     .                   P
  CONSULT-III Function (BCM) ................................ 22            .
  How to Perform Trouble Diagnosis for Quick and                                      HEATER CORE ................................................. 67
  Accurate Repair ..................................................... 22  .           Removal and Installation ........................................67
                                                                                                                                                     .
  Component Parts and Harness Connector Loca-
  tion ......................................................................... 23
                                                                            .         AIR CONDITIONER FILTER ............................. 68
  Schematic .............................................................. 25
                                                                            .           Removal and Installation ........................................68
                                                                                                                                                     .
  Wiring Diagram - Heater - ...................................... 26       .

Revision: May 2007                                                             MTC-1                                                                  2008 Versa
DUCTS AND GRILLES ..................................... 69
                                                    .                               Removal and Installation of Evaporator ................. 83          .
  Removal and Installation ....................................... 69
                                                               .                    Removal and Installation of Expansion Valve ........ 84              .
                                                                                    Checking of Refrigerant Leaks ............................... 84     .
REFRIGERANT LINES ..................................... 74
                                                    .                               Checking System for Leaks Using the Fluorescent
  HFC-134a (R-134a) Service Procedure ................ 74                .          Leak Detector ......................................................... 85
                                                                                                                                                         .
  Component ............................................................ 76
                                                                         .          Dye Injection .......................................................... 85
                                                                                                                                                         .
  Removal and Installation of Compressor ............... 78              .          Electronic Refrigerant Leak Detector ..................... 85        .
  Removal and Installation of Low-Pressure Flexi-
  ble Hose ................................................................ 79
                                                                         .        SERVICE DATA AND SPECIFICATIONS
  Removal and Installation of High-pressure Flexi-                                (SDS) ................................................................ 88
                                                                                                                                                     .
  ble Hose ................................................................ 80
                                                                         .          Compressor ........................................................... 88   .
  Removal and Installation of High-pressure Pipe ... 81                             Oil ........................................................................... 88
                                                                                                                                                                .
  Removal and Installation of Refrigerant Pressure                                  Refrigerant ............................................................. 88.
  Sensor ................................................................... 81
                                                                         .          Engine Idling Speed ............................................... 88      .
  Removal and Installation of Condenser ................. 82             .          Belt Tension ........................................................... 88 .
  Removal and Installation of Liquid Tank ................ 82            .




Revision: May 2007                                                         MTC-2                                                                      2008 Versa
                                              PRECAUTIONS
< SERVICE INFORMATION >
SERVICE INFORMATION                                                                                                            A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT                                                    B
PRE-TENSIONER"                                                                                       INFOID:0000000001704274



The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along                                  C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.                      D
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:                                                                                                                       E



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