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>> Download BL documenatation <<Text preview - extract from the documentBODY, LOCK & SECURITY SYSTEM
I BODY
A
BODY, LOCK & SECURITY SYSTEM
SECTION BL B
C
D
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CONTENTS
PRECAUTIONS ......................................................... 4 . FRONT FENDER ..................................................... 18 . F
Precautions for Supplemental Restraint System Removal and Installation ....................................... 18 .
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- REMOVAL .......................................................... 18 .
SIONER" ................................................................. 4
. INSTALLATION .................................................. 18 . G
Precautions for Work ............................................... 4 . DOOR ....................................................................... 19
.
Wiring Diagrams and Trouble Diagnosis ................. 4 . Fitting Adjustment .................................................. 19.
PREPARATION .......................................................... 5. FRONT DOOR ................................................... 19 .
H
Special Service Tools .............................................. 5 . REAR DOOR ...................................................... 19 .
Commercial Service Tools ....................................... 5 . STRIKER ADJUSTMENT ................................... 19 .
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6 Removal and Installation of Front Door ................. 20 .
Work Flow ............................................................... 6
. REMOVAL .......................................................... 20 . BL
CUSTOMER INTERVIEW .................................... 6 . INSTALLATION .................................................. 20 .
DUPLICATE THE NOISE AND TEST DRIVE ...... 7 . Removal and Installation of Rear Door .................. 20 .
CHECK RELATED SERVICE BULLETINS .......... 7 . REMOVAL .......................................................... 21 . J
LOCATE THE NOISE AND IDENTIFY THE INSTALLATION .................................................. 21 .
ROOT CAUSE ..................................................... 7 . Door Weatherstrip ................................................. 22 .
REPAIR THE CAUSE .......................................... 7 . REMOVAL .......................................................... 22 .
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CONFIRM THE REPAIR ...................................... 8 . INSTALLATION .................................................. 22 .
Generic Squeak and Rattle Troubleshooting .......... 8 . POWER DOOR LOCK SYSTEM ............................. 23 .
INSTRUMENT PANEL ......................................... 8 . Component Parts and Harness Connector Location 23 ...
CENTER CONSOLE ............................................ 8 . System Description ................................................ 23 . L
DOORS ................................................................ 8
. OPERATION ....................................................... 23 .
TRUNK ................................................................. 9
. DOOR LOCK/UNLOCK SWITCH (POWER WIN-
SUNROOF/HEADLINING .................................... 9 . DOW MAIN SWITCH) OPERATION .................. 24 . M
SEATS .................................................................. 9
. DOOR LOCK/UNLOCK SWITCH (PASSENGER
UNDERHOOD ...................................................... 9 . SIDE) OPERATION ............................................ 24 .
Diagnostic Worksheet ........................................... 10 . DOOR KEY CYLINDER SWITCH OPERATION 24 ...
HOOD ...................................................................... 12
. KEY REMINDER SYSTEM ................................ 25 .
Fitting Adjustment ................................................. 12. Schematic .............................................................. 26
.
LONGITUDINAL AND LATERAL CLEARANCE Wiring Diagram -- D/LOCK -- .............................. 27 .
ADJUSTMENT ................................................... 12 . Terminal and Reference Value for Smart Entrance
FRONT END HEIGHT ADJUSTMENT .............. 13 . Control Unit ............................................................ 32
.
SURFACE HEIGHT ADJUSTMENT .................. 14 . Symptom Chart ...................................................... 33 .
Removal and Installation of Hood Assembly ......... 15 . Smart Entrance Control Unit Power Supply and
REMOVAL .......................................................... 15. Ground Circuit Check ............................................ 33 .
INSTALLATION .................................................. 15 . Power Window Main Switch (Door Lock/Unlock
Removal and Installation of Hood Lock Control .... 16 . Switch) Check ........................................................ 34
.
REMOVAL .......................................................... 16. Door Lock/Unlock Switch (Passenger Side) Check 35 ...
INSTALLATION .................................................. 17 . Door Key Cylinder Switch (Driver Side) Check ..... 36 .
Hood Lock Control Inspection ............................... 17 . Door Key Cylinder Switch (Passenger Side) Circuit
Revision: 2005 March BL-1 2005 X-Trail
Check .................................................................... 37
. REMOVAL ...........................................................73 .
Front Door Lock Actuator (Driver Side) Check ...... 38 . INSTALLATION ...................................................73 .
Front Door Lock Actuator (Passenger Side) Check 39 ... Removal and Installation of Back Door Lock and
Rear Door Lock Actuator LH Check ...................... 40 . Actuator ..................................................................73
.
Rear Door Lock Actuator RH Check ...................... 40 . REMOVAL ...........................................................73 .
Back Door Lock Actuator Check ............................ 41 . INSTALLATION ...................................................73 .
Front Door Switch (Driver Side) Check .................. 42 . Disassembly and Assembly of Back Door Lock &
All Door Switch Check ........................................... 42 . Back Door Lock Actuator .......................................73 .
Key Switch Check .................................................. 44 . DISASSEMBLY ...................................................73 .
MULTI-REMOTE CONTROL SYSTEM .................... 45 . ASSEMBLY .........................................................74 .
Component Parts and Harness Connector Location 45 ... Removal and Installation of Back Door Weatherstrip ...74
System Description ................................................ 45 . REMOVAL ...........................................................74 .
INPUTS .............................................................. 45
. INSTALLATION ...................................................74 .
OPERATED PROCEDURE ................................ 46 . FUEL FILLER LID OPENER ....................................75 .
Schematic .............................................................. 48
. Component Parts Location ....................................75 .
Wiring Diagram -- MULTI -- ................................. 49 . Removal and Installation of Fuel Filler Lid Opener
Terminal and Reference Value for Smart Entrance Cable ......................................................................75
.
Control Unit ............................................................ 55
. REMOVAL ...........................................................75 .
Symptom Chart ...................................................... 56. INSTALLATION ...................................................75 .
Remote Controller Battery Check .......................... 57 . VEHICLE SECURITY (THEFT WARNING) SYSTEM ...76
ACC Switch Circuit Check ..................................... 57 . Component Parts and Harness Connector Location ...76
Power Supply and Ground Circuit Check .............. 57 . System Description ................................................77 .
Front Door Switch (Driver Side) Circuit Check ...... 59 . DESCRIPTION ...................................................77 .
All Door Switch Circuit Check ................................ 59 . POWER SUPPLY AND GROUND ......................78 .
Key Switch Circuit Check ...................................... 60 . INITIAL CONDITION TO ACTIVATE THE SYS-
Hazard Reminder Check ....................................... 61 . TEM ....................................................................78
.
Horn Reminder Check ........................................... 62 . THEFT WARNING SYSTEM ACTIVATION ........78 .
Interior Room Lamp Operation Check ................... 62 . THEFT WARNING SYSTEM ALARM OPERA-
ID Code Entry Procedure ...................................... 63 . TION ...................................................................78
.
KEY FOB ID SET UP ......................................... 63 . THEFT WARNING SYSTEM DEACTIVATION ...79
Key Fob Battery Replacement ............................... 64 . PANIC ALARM OPERATION ..............................79 .
FRONT DOOR LOCK .............................................. 65 . Schematic ..............................................................80
.
Component Parts Location .................................... 65 . Wiring Diagram -- VEHSEC -- .............................81 .
Inspection and Adjustment .................................... 65 . Terminals and Reference Value for Smart Entrance
OUT SIDE HANDLE ROD ADJUSTMENT ......... 65 . Control Unit ............................................................86
.
Removal and Installation ....................................... 65 . Preliminary Check ..................................................87 .
REMOVAL .......................................................... 65. Symptom Chart ......................................................88 .
INSTALLATION ................................................... 66 . Diagnostic Procedure 1 ..........................................89 .
Disassembly and Assembly ................................... 67 . Diagnostic Procedure 2 ..........................................90 .
DISASSEMBLY .................................................. 67 . Diagnostic Procedure 3 ..........................................90 .
ASSEMBLY ........................................................ 67 . Diagnostic Procedure 4 ..........................................91 .
REAR DOOR LOCK ................................................. 68 . Diagnostic Procedure 5 ..........................................92 .
Component Parts Location .................................... 68 . Diagnostic Procedure 6 ..........................................94 .
Inspection and Adjustment .................................... 68 . Diagnostic Procedure 7 ..........................................94 .
OUT SIDE HANDLE ROD ADJUSTMENT ......... 68 . Diagnostic Procedure 8 ..........................................96 .
Removal and Installation ....................................... 68 . NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-
REMOVAL .......................................................... 68. NATS) .......................................................................97
.
INSTALLATION ................................................... 69 . Component Parts and Harness Connector Location ...97
Disassembly and Assembly ................................... 70 . System Description ................................................98 .
DISASSEMBLY .................................................. 70 . System Composition ..............................................98 .
ASSEMBLY ........................................................ 70 . ECM Re-communicating Function .........................99 .
BACK DOOR ............................................................ 71
. Wiring Diagram -- NATS -- ................................. 100 .
Fitting Adjustment .................................................. 71
. CONSULT-II ......................................................... 101 .
VERTICAL/LATERAL CLEARANCE ADJUST- CONSULT-II INSPECTION PROCEDURE ....... 101 .
MENT ................................................................. 71
. CONSULT-II DIAGNOSTIC TEST MODE FUNC-
Back Door Assembly ............................................. 72 . TION ................................................................. 102
.
REMOVAL AND INSTALLATION ........................ 72 . HOW TO READ SELF-DIAGNOSTIC RESULTS.102
INSPECTION ...................................................... 73 . NVIS (NATS) SELF-DIAGNOSTIC RESULTS
Removal and Installation of Back Door Handle ..... 73 . ITEM CHART .................................................... 103 .
Revision: 2005 March BL-2 2005 X-Trail
Work Flow ........................................................... 104
. PANEL PARTS MATCHING MARKS ................ 130 .
Trouble Diagnoses .............................................. 105. DESCRIPTION ................................................. 131 . A
SYMPTOM MATRIX CHART 1 ........................ 105 . ENGINE COMPARTMENT ............................... 132 .
SYMPTOM MATRIX CHART 2 ........................ 106 . UNDERBODY .................................................. 134 .
DIAGNOSTIC SYSTEM DIAGRAM ................. 106 . PASSENGER COMPARTMENT ...................... 136 . B
Diagnostic Procedure 1 ....................................... 107 . REAR BODY .................................................... 138 .
Diagnostic Procedure 2 ....................................... 107 . Handling Precautions for Plastics ........................ 140 .
Diagnostic Procedure 3 ........................................110 . HANDLING PRECAUTIONS FOR PLASTICS . 140
Diagnostic Procedure 4 ........................................ 111 . LOCATION OF PLASTIC PARTS ..................... 141 . C
Diagnostic Procedure 5 ........................................112 . Precautions in Repairing High Strength Steel ...... 143 .
Diagnostic Procedure 6 ........................................113 . HIGH STRENGTH STEEL (HSS) USED IN NIS-
Diagnostic Procedure 7 ........................................114 . SAN VEHICLES ............................................... 143 . D
How to Replace NATS IMMU ...............................115 . Replacement Operations ..................................... 146 .
BODY REPAIR ........................................................116
. DESCRIPTION ................................................. 146 .
Body Exterior Paint Color .....................................116 . RADIATOR CORE SUPPORT ......................... 149 . E
Body Component Parts ........................................117 . RADIATOR CORE SUPPORT (PARTIAL
UNDERBODY COMPONENT PARTS ..............117 . REPLACEMENT) ............................................. 150 .
BODY COMPONENT PARTS ...........................119 . HOODLEDGE .................................................. 151 .
Corrosion Protection ........................................... 121. HOODLEDGE (PARTIAL REPLACEMENT) .... 153 . F
DESCRIPTION ................................................. 121 . FRONT SIDE MEMBER ................................... 155 .
ANTI-CORROSIVE WAX ................................. 122 . FRONT SIDE MEMBER (PARTIAL REPLACE-
UNDERCOATING ............................................ 123 . MENT) .............................................................. 157
. G
STONE GUARD COAT .................................... 124 . FRONT PILLAR ................................................ 159 .
Body Sealing ....................................................... 125
. CENTER PILLAR ............................................. 161 .
DESCRIPTION ................................................. 125 . OUTER SILL .................................................... 162. H
Body Construction ............................................... 128
. REAR FENDER ................................................ 163 .
BODY CONSTRUCTION ................................. 128 . REAR PANEL ................................................... 164 .
Body Alignment ................................................... 129
. REAR FLOOR REAR ....................................... 165 .
BL
BODY CENTER MARKS ................................. 129 . REAR SIDE MEMBER EXTENSION ................ 167 .
J
K
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Revision: 2005 March BL-3 2005 X-Trail
PRECAUTIONS
PRECAUTIONS PFP:00001
Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER" AIS005N4
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
q To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
q Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
q Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Work AIS005N5
q After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
their operation.
q Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.
Wiring Diagrams and Trouble Diagnosis AIS005N6
When you read wiring diagrams, refer to the following:
q GI-14, "How to Read Wiring Diagrams"
q PG-2, "POWER SUPPLY ROUTING"
When you perform trouble diagnosis, refer to the following:
q GI-10, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES"
q GI-26, "How to Perform Efficient Diagnosis for an Electrical Incident"
Check for any Service bulletins before servicing the vehicle.
Revision: 2005 March BL-4 2005 X-Trail
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools AIS0063G
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
C
(J-39570)
Locating the noise D
Chassis ear
SIIA0993E
E
(J-43980) F
NISSAN Squeak and Repairing the cause of noise
Rattle Kit
G
SIIA0994E
Commercial Service Tools AIS0063H
H
Tool name Description
BL
Engine ear Locating the noise
J
SIIA0995E
K
L
M
Revision: 2005 March BL-5 2005 X-Trail
SQUEAK AND RATTLE TROUBLE DIAGNOSES
SQUEAK AND RATTLE TROUBLE DIAGNOSES PFP:00000
Work Flow AIS0060Y
SBT842
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-10, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
q The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).
q If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.
q After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.
q Squeak --(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
q Creak--(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.
q Rattle--(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.
q Knock --(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
q Tick--(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.
q Thump--(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.
q Buzz--(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.
q Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.
q Weather conditions, especially humidity and temperature, may have a great effect on noise level.
Revision: 2005 March BL-6 2005 X-Trail
SQUEAK AND RATTLE TROUBLE DIAGNOSES
DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on A
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli- B
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine. C
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer. D
q Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body. E
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom. F
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
G
1. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
H
q removing the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
or lost during the repair, resulting in the creation of new noise.
BL
q tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
temporarily.
q feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the J
noise.
q placing a piece of paper between components that you suspect are causing the noise.
q looking for loose components and contact marks. K
Refer to BL-8, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE L
q If the cause is a loose component, tighten the component securely.
q If the cause is insufficient clearance between components:
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