Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan X-Trail 2005 2006 Approved 2006 BL

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
BL


>> Download BL documenatation <<

Text preview - extract from the document
BODY, LOCK & SECURITY SYSTEM


I BODY

                                                                                                                                                                   A




                                                  BODY, LOCK & SECURITY SYSTEM
                                                                                                    SECTION                     BL                                 B



                                                                                                                                                                   C


                                                                                                                                                                   D


                                                                                                                                                                   E
                                                                 CONTENTS
PRECAUTIONS ......................................................... 4 .        FRONT FENDER ..................................................... 18    .         F
 Precautions for Supplemental Restraint System                                    Removal and Installation ....................................... 18     .
 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN-                                            REMOVAL .......................................................... 18 .
 SIONER" ................................................................. 4
                                                                        .           INSTALLATION .................................................. 18    .        G
 Precautions for Work ............................................... 4 .        DOOR ....................................................................... 19
                                                                                                                                                          .
PREPARATION .......................................................... 5.         Fitting Adjustment .................................................. 19.
 Special Service Tools .............................................. 5 .           FRONT DOOR ................................................... 19     .
                                                                                                                                                                   H
 Commercial Service Tools ....................................... 5     .           REAR DOOR ...................................................... 19   .
SQUEAK AND RATTLE TROUBLE DIAGNOSES..... 6                                          STRIKER ADJUSTMENT ................................... 19             .
 Work Flow ............................................................... 6
                                                                        .         Removal and Installation of Front Door ................. 20             .
   CUSTOMER INTERVIEW .................................... 6            .           REMOVAL .......................................................... 20 .        BL
   DUPLICATE THE NOISE AND TEST DRIVE ...... 7                          .           INSTALLATION .................................................. 20    .
   CHECK RELATED SERVICE BULLETINS .......... 7                         .         Removal and Installation of Rear Door .................. 20             .
   LOCATE THE NOISE AND IDENTIFY THE                                                REMOVAL .......................................................... 21 .         J
   ROOT CAUSE ..................................................... 7   .           INSTALLATION .................................................. 21    .
   REPAIR THE CAUSE .......................................... 7        .         Door Weatherstrip ................................................. 22  .
   CONFIRM THE REPAIR ...................................... 8          .           REMOVAL .......................................................... 22 .
                                                                                                                                                                   K
 Generic Squeak and Rattle Troubleshooting .......... 8                 .           INSTALLATION .................................................. 22    .
   INSTRUMENT PANEL ......................................... 8         .        POWER DOOR LOCK SYSTEM ............................. 23                  .
   CENTER CONSOLE ............................................ 8        .         Component Parts and Harness Connector Location 23                       ...
   DOORS ................................................................ 8
                                                                        .         System Description ................................................ 23  .         L
   TRUNK ................................................................. 9
                                                                        .           OPERATION ....................................................... 23  .
   SUNROOF/HEADLINING .................................... 9            .           DOOR LOCK/UNLOCK SWITCH (POWER WIN-
   SEATS .................................................................. 9
                                                                        .           DOW MAIN SWITCH) OPERATION .................. 24                      .        M
   UNDERHOOD ...................................................... 9   .           DOOR LOCK/UNLOCK SWITCH (PASSENGER
 Diagnostic Worksheet ........................................... 10    .           SIDE) OPERATION ............................................ 24       .
HOOD ...................................................................... 12
                                                                        .           DOOR KEY CYLINDER SWITCH OPERATION 24                                 ...
 Fitting Adjustment ................................................. 12.           KEY REMINDER SYSTEM ................................ 25               .
   LONGITUDINAL AND LATERAL CLEARANCE                                             Schematic .............................................................. 26
                                                                                                                                                          .
   ADJUSTMENT ................................................... 12    .         Wiring Diagram -- D/LOCK -- .............................. 27           .
   FRONT END HEIGHT ADJUSTMENT .............. 13                        .         Terminal and Reference Value for Smart Entrance
   SURFACE HEIGHT ADJUSTMENT .................. 14                      .         Control Unit ............................................................ 32
                                                                                                                                                          .
 Removal and Installation of Hood Assembly ......... 15                 .         Symptom Chart ...................................................... 33 .
   REMOVAL .......................................................... 15.         Smart Entrance Control Unit Power Supply and
   INSTALLATION .................................................. 15   .         Ground Circuit Check ............................................ 33    .
 Removal and Installation of Hood Lock Control .... 16                  .         Power Window Main Switch (Door Lock/Unlock
   REMOVAL .......................................................... 16.         Switch) Check ........................................................ 34
                                                                                                                                                          .
   INSTALLATION .................................................. 17   .         Door Lock/Unlock Switch (Passenger Side) Check 35                       ...
 Hood Lock Control Inspection ............................... 17        .         Door Key Cylinder Switch (Driver Side) Check ..... 36                   .
                                                                                  Door Key Cylinder Switch (Passenger Side) Circuit


Revision: 2006 July                                                         BL-1                                                               2006 X-Trail
 Check .................................................................... 37
                                                                        .           REMOVAL ...........................................................73  .
 Front Door Lock Actuator (Driver Side) Check ...... 38                 .           INSTALLATION ...................................................73     .
 Front Door Lock Actuator (Passenger Side) Check 39                     ...       Removal and Installation of Back Door Lock and
 Rear Door Lock Actuator LH Check ...................... 40             .         Actuator ..................................................................73
                                                                                                                                                           .
 Rear Door Lock Actuator RH Check ...................... 40             .           REMOVAL ...........................................................73  .
 Back Door Lock Actuator Check ............................ 41          .           INSTALLATION ...................................................73     .
 Front Door Switch (Driver Side) Check .................. 42            .         Disassembly and Assembly of Back Door Lock &
 All Door Switch Check ........................................... 42   .         Back Door Lock Actuator .......................................73        .
 Key Switch Check .................................................. 44 .           DISASSEMBLY ...................................................73      .
MULTI-REMOTE CONTROL SYSTEM .................... 45                     .           ASSEMBLY .........................................................74   .
 Component Parts and Harness Connector Location 45                      ...       Removal and Installation of Back Door Weatherstrip                       ...74
 System Description ................................................ 45 .           REMOVAL ...........................................................74  .
   INPUTS .............................................................. 45
                                                                        .           INSTALLATION ...................................................74     .
   OPERATED PROCEDURE ................................ 46               .        FUEL FILLER LID OPENER ....................................75             .
 Schematic .............................................................. 48
                                                                        .         Component Parts Location ....................................75          .
 Wiring Diagram -- MULTI -- ................................. 49        .         Removal and Installation of Fuel Filler Lid Opener
 Terminal and Reference Value for Smart Entrance                                  Cable ......................................................................75
                                                                                                                                                           .
 Control Unit ............................................................ 55
                                                                        .           REMOVAL ...........................................................75  .
 Symptom Chart ...................................................... 56.           INSTALLATION ...................................................75     .
 Remote Controller Battery Check .......................... 57          .        VEHICLE SECURITY (THEFT WARNING) SYSTEM                                   ...76
 ACC Switch Circuit Check ..................................... 57      .         Component Parts and Harness Connector Location                           ...76
 Power Supply and Ground Circuit Check .............. 57                .         System Description ................................................77    .
 Front Door Switch (Driver Side) Circuit Check ...... 59                .           DESCRIPTION ...................................................77      .
 All Door Switch Circuit Check ................................ 59      .           POWER SUPPLY AND GROUND ......................78                       .
 Key Switch Circuit Check ...................................... 60     .           INITIAL CONDITION TO ACTIVATE THE SYS-
 Hazard Reminder Check ....................................... 61       .           TEM ....................................................................78
                                                                                                                                                           .
 Horn Reminder Check ........................................... 62     .           THEFT WARNING SYSTEM ACTIVATION ........78                             .
 Interior Room Lamp Operation Check ................... 62              .           THEFT WARNING SYSTEM ALARM OPERA-
 ID Code Entry Procedure ...................................... 63      .           TION ...................................................................78
                                                                                                                                                           .
   KEY FOB ID SET UP ......................................... 63       .           THEFT WARNING SYSTEM DEACTIVATION ...79
 Key Fob Battery Replacement ............................... 64         .           PANIC ALARM OPERATION ..............................79                 .
FRONT DOOR LOCK .............................................. 65       .         Schematic ..............................................................80
                                                                                                                                                           .
 Component Parts Location .................................... 65       .         Wiring Diagram -- VEHSEC -- .............................81              .
 Inspection and Adjustment .................................... 65      .         Terminals and Reference Value for Smart Entrance
   OUT SIDE HANDLE ROD ADJUSTMENT ......... 65                          .         Control Unit ............................................................86
                                                                                                                                                           .
 Removal and Installation ....................................... 65    .         Preliminary Check ..................................................87   .
   REMOVAL .......................................................... 65.         Symptom Chart ......................................................88   .
   INSTALLATION ................................................... 66  .         Diagnostic Procedure 1 ..........................................89      .
 Disassembly and Assembly ................................... 67        .         Diagnostic Procedure 2 ..........................................90      .
   DISASSEMBLY .................................................. 67    .         Diagnostic Procedure 3 ..........................................90      .
   ASSEMBLY ........................................................ 67 .         Diagnostic Procedure 4 ..........................................91      .
REAR DOOR LOCK ................................................. 68     .         Diagnostic Procedure 5 ..........................................92      .
 Component Parts Location .................................... 68       .         Diagnostic Procedure 6 ..........................................94      .
 Inspection and Adjustment .................................... 68      .         Diagnostic Procedure 7 ..........................................94      .
   OUT SIDE HANDLE ROD ADJUSTMENT ......... 68                          .         Diagnostic Procedure 8 ..........................................96      .
 Removal and Installation ....................................... 68    .        NVIS (NISSAN VEHICLE IMMOBILIZER SYSTEM-
   REMOVAL .......................................................... 68.        NATS) .......................................................................97
                                                                                                                                                           .
   INSTALLATION ................................................... 69  .         Component Parts and Harness Connector Location                           ...97
 Disassembly and Assembly ................................... 70        .         System Description ................................................98    .
   DISASSEMBLY .................................................. 70    .         System Composition ..............................................98      .
   ASSEMBLY ........................................................ 70 .         ECM Re-communicating Function .........................99                .
BACK DOOR ............................................................ 71
                                                                        .         Wiring Diagram -- NATS -- ................................. 100          .
 Fitting Adjustment .................................................. 71
                                                                        .         CONSULT-II ......................................................... 101 .
   VERTICAL/LATERAL CLEARANCE ADJUST-                                               CONSULT-II INSPECTION PROCEDURE ....... 101                            .
   MENT ................................................................. 71
                                                                        .           CONSULT-II DIAGNOSTIC TEST MODE FUNC-
 Back Door Assembly ............................................. 72    .           TION ................................................................. 102
                                                                                                                                                           .
   REMOVAL AND INSTALLATION ........................ 72                 .           HOW TO READ SELF-DIAGNOSTIC RESULTS.102
   INSPECTION ...................................................... 73 .           NVIS (NATS) SELF-DIAGNOSTIC RESULTS
 Removal and Installation of Back Door Handle ..... 73                  .           ITEM CHART .................................................... 103    .

Revision: 2006 July                                                         BL-2                                                               2006 X-Trail
 Work Flow ........................................................... 104
                                                                     .           PANEL PARTS MATCHING MARKS ................ 130                    .
 Trouble Diagnoses .............................................. 105.           DESCRIPTION ................................................. 131  .       A
   SYMPTOM MATRIX CHART 1 ........................ 105               .           ENGINE COMPARTMENT ............................... 132             .
   SYMPTOM MATRIX CHART 2 ........................ 106               .           UNDERBODY .................................................. 134   .
   DIAGNOSTIC SYSTEM DIAGRAM ................. 106                   .           PASSENGER COMPARTMENT ...................... 136                   .       B
 Diagnostic Procedure 1 ....................................... 107  .           REAR BODY .................................................... 138 .
 Diagnostic Procedure 2 ....................................... 107  .         Handling Precautions for Plastics ........................ 140       .
 Diagnostic Procedure 3 ........................................110  .           HANDLING PRECAUTIONS FOR PLASTICS . 140
 Diagnostic Procedure 4 ........................................ 111 .           LOCATION OF PLASTIC PARTS ..................... 141                .       C
 Diagnostic Procedure 5 ........................................112  .         Precautions in Repairing High Strength Steel ...... 143              .
 Diagnostic Procedure 6 ........................................113  .           HIGH STRENGTH STEEL (HSS) USED IN NIS-
 Diagnostic Procedure 7 ........................................114  .           SAN VEHICLES ............................................... 143   .       D
 How to Replace NATS IMMU ...............................115         .         Replacement Operations ..................................... 146     .
BODY REPAIR ........................................................116
                                                                     .           DESCRIPTION ................................................. 146  .
 Body Exterior Paint Color .....................................116  .           RADIATOR CORE SUPPORT ......................... 149                .       E
 Body Component Parts ........................................117    .           RADIATOR CORE SUPPORT (PARTIAL
   UNDERBODY COMPONENT PARTS ..............117                       .           REPLACEMENT) ............................................. 150     .
   BODY COMPONENT PARTS ...........................119               .           HOODLEDGE .................................................. 151   .
 Corrosion Protection ........................................... 121.           HOODLEDGE (PARTIAL REPLACEMENT) .... 153                           .        F
   DESCRIPTION ................................................. 121 .           FRONT SIDE MEMBER ................................... 155          .
   ANTI-CORROSIVE WAX ................................. 122          .           FRONT SIDE MEMBER (PARTIAL REPLACE-
   UNDERCOATING ............................................ 123     .           MENT) .............................................................. 157
                                                                                                                                                    .       G
   STONE GUARD COAT .................................... 124         .           FRONT PILLAR ................................................ 159  .
 Body Sealing ....................................................... 125
                                                                     .           CENTER PILLAR ............................................. 161    .
   DESCRIPTION ................................................. 125 .           OUTER SILL .................................................... 162.       H
 Body Construction ............................................... 128
                                                                     .           REAR FENDER ................................................ 163   .
   BODY CONSTRUCTION ................................. 128           .           REAR PANEL ................................................... 164 .
 Body Alignment ................................................... 129
                                                                     .           REAR FLOOR REAR ....................................... 165        .
                                                                                                                                                            BL
   BODY CENTER MARKS ................................. 129           .           REAR SIDE MEMBER EXTENSION ................ 167                    .


                                                                                                                                                             J



                                                                                                                                                            K


                                                                                                                                                             L



                                                                                                                                                            M




Revision: 2006 July                                                     BL-3                                                            2006 X-Trail
                                              PRECAUTIONS

PRECAUTIONS                                                         PFP:00001

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT
BELT PRE-TENSIONER"                                                                                            AIS005N4


The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
q    To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
     in the event of a collision which would result in air bag inflation, all maintenance must be per-
     formed by an authorized NISSAN/INFINITI dealer.
q    Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
     sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
     Bag Module, see the SRS section.
q    Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
     Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
     harness connectors.
Precautions for Work                                                                                           AIS005N5


q   After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check
    their operation.
q   Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.




Revision: 2006 July                                   BL-4                                             2006 X-Trail
                                            PREPARATION

PREPARATION                                                                                              PFP:00002
                                                                                                                        A
Special Service Tools                                                                                        AIS0063G


The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
    Tool number
                                                                                                                        B
    (Kent-Moore No.)                                                   Description
    Tool name
                                                                                                                        C


    (J-39570)
                                                                       Locating the noise                               D
    Chassis ear


                                                       SIIA0993E
                                                                                                                        E


    (J-43980)                                                                                                            F
    NISSAN Squeak and                                                  Repairing the cause of noise
    Rattle Kit

                                                                                                                        G
                                                       SIIA0994E



Commercial Service Tools                                                                                     AIS0063H

                                                                                                                        H
    Tool name                                                          Description


                                                                                                                        BL

    Engine ear                                                         Locating the noise

                                                                                                                         J
                                                       SIIA0995E



                                                                                                                        K


                                                                                                                         L



                                                                                                                        M




Revision: 2006 July                                 BL-5                                              2006 X-Trail
                        SQUEAK AND RATTLE TROUBLE DIAGNOSES

SQUEAK AND RATTLE TROUBLE DIAGNOSES                                                                         PFP:00000

Work Flow                                                                                                           AIS0060Y




                                                                                                           SBT842


CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to BL-10, "Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.
q    The customer may not be able to provide a detailed description or the location of the noise. Attempt to
     obtain all the facts and conditions that exist when the noise occurs (or does not occur).
q    If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
     is concerned about. This can be accomplished by test driving the vehicle with the customer.
q    After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
     are provided so the customer, service adviser and technician are all speaking the same language when
     defining the noise.
q    Squeak --(Like tennis shoes on a clean floor)
     Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
     faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping
q    Creak--(Like walking on an old wooden floor)
     Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
     dependent on materials/often brought on by activity.
q    Rattle--(Like shaking a baby rattle)
     Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
     clip or fastener/incorrect clearance.
q    Knock --(Like a knock on a door)
     Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.
q    Tick--(Like a clock second hand)
     Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
     action or road conditions.
q    Thump--(Heavy, muffled knock noise)
     Thump characteristics include softer knock/dead sound often brought on by activity.
q    Buzz--(Like a bumble bee)
     Buzz characteristics include high frequency rattle/firm contact.
q    Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
     judge as acceptable may be very irritating to the customer.
q    Weather conditions, especially humidity and temperature, may have a great effect on noise level.


Revision: 2006 July                                    BL-6                                              2006 X-Trail
                       SQUEAK AND RATTLE TROUBLE DIAGNOSES

DUPLICATE THE NOISE AND TEST DRIVE
If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on      A
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-    B
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.                                                                                                      C
4) Use a floor jack to recreate vehicle "twist".
5) At idle, apply engine load (electrical load, half-clutch on M/T models, drive position on A/T models).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.                                                    D
q    Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
q    If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
     vehicle body.                                                                                                      E
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.                                                                                             F
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
                                                                                                                G
1.   Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
     (Chassis Ear: J-39570, Engine Ear and mechanics stethoscope).
2.   Narrow down the noise to a more specific area and identify the cause of the noise by:
                                                                                                                H
q    removing the components in the area that you suspect the noise is coming from.
     Do not use too much force when removing clips and fasteners, otherwise clips and fastener can be broken
     or lost during the repair, resulting in the creation of new noise.
                                                                                                               BL
q    tapping or pushing/pulling the component that you suspect is causing the noise.
     Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only
     temporarily.
q    feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the J
     noise.
q    placing a piece of paper between components that you suspect are causing the noise.
q    looking for loose components and contact marks.                                                            K
     Refer to BL-8, "Generic Squeak and Rattle Troubleshooting" .
REPAIR THE CAUSE                                                                                                        L
q   If the cause is a loose component, tighten the component securely.
q   If the cause is insufficient clearance between components:



◦ Jabse Service Manual Search 2024 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo