Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan X-Trail 2005 2006 Approved 2006 MT
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download MT documenatation <<
Text preview - extract from the document
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
A
SECTION
MANUAL TRANSAXLE
MT B
MT
D
E
CONTENTS
PRECAUTIONS ......................................................... 3 . INSTALLATION .................................................. 18 . F
Service Notice or Precautions ................................. 3 . Disassembly and Assembly ................................... 19 .
PREPARATION .......................................................... 4 . COMPONENTS .................................................. 19 .
Special Service Tools .............................................. 4 . DISASSEMBLY .................................................. 23 . G
Commercial Service Tools ....................................... 6 . ASSEMBLY ........................................................ 27.
NOISE, VIBRATION AND HARSHNESS (NVH) ADJUSTMENT ................................................... 33 .
TROUBLESHOOTING ............................................... 8 . INPUT SHAFT AND GEARS ................................... 37 .
H
NVH Troubleshooting Chart .................................... 8 . Disassembly and Assembly ................................... 37 .
DESCRIPTION ........................................................... 9. DISASSEMBLY .................................................. 37 .
Cross-Sectional View .............................................. 9 . INSPECTION AFTER DISASSEMBLY ............... 38 .
DOUBLE-CONE SYNCHRONIZER ................... 10 . ASSEMBLY ........................................................ 41. I
TRIPLE-CONE SYNCHRONIZER ..................... 10 . MAINSHAFT AND GEARS ...................................... 45 .
REVERSE GEAR NOISE PREVENTION FUNC- Disassembly and Assembly ................................... 45 .
TION (SYNCHRONIZING METHOD) ................ 10 . DISASSEMBLY .................................................. 45 . J
M/T OIL .....................................................................11
. INSPECTION AFTER DISASSEMBLY ............... 46 .
Changing M/T Oil ...................................................11 . ASSEMBLY ........................................................ 48.
DRAINING ...........................................................11. REVERSE IDLER SHAFT AND GEARS ................. 53 .
K
FILLING ...............................................................11
. Disassembly and Assembly ................................... 53 .
Checking M/T Oil ....................................................11. DISASSEMBLY .................................................. 53 .
OIL LEAKAGE AND OIL LEVEL .........................11 . INSPECTION AFTER DISASSEMBLY ............... 53 .
SIDE OIL SEAL ....................................................... 12 . ASSEMBLY ........................................................ 54. L
Removal and Installation ....................................... 12 . FINAL DRIVE ........................................................... 55
.
REMOVAL .......................................................... 12 . Disassembly and Assembly ................................... 55 .
INSTALLATION .................................................. 12 . PRE-INSPECTION ............................................. 55 . M
POSITION SWITCH ................................................. 13 . DISASSEMBLY .................................................. 55 .
Checking ............................................................... 13
. INSPECTION AFTER DISASSEMBLY ............... 56 .
BACK-UP LAMP SWITCH ................................. 13 . ASSEMBLY ........................................................ 56.
PARK/NEUTRAL POSITION (PNP) SWITCH .... 13 . SHIFT CONTROL .................................................... 59 .
CONTROL LINKAGE .............................................. 14 . Inspection .............................................................. 59
.
Components of Control Device and Cable ............ 14 . SHIFT FORK ...................................................... 59.
Removal and Installation ....................................... 15 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 60 .
AIR BREATHER HOSE ........................................... 16 . General Specifications ........................................... 60 .
Removal and Installation ....................................... 16 . TRANSAXLE ...................................................... 60 .
TRANSAXLE ASSEMBLY ....................................... 17 . FINAL GEAR ...................................................... 61.
Removal and Installation ....................................... 17 . Gear End Play ....................................................... 61
.
COMPONENTS ................................................. 17 . Baulk Ring Clearance ............................................ 61 .
REMOVAL .......................................................... 17 . Available Snap Rings ............................................ 61 .
INPUT SHAFT BEARING SPACER ................... 61 .
5TH MAIN GEAR ............................................... 62 .
Available C-Rings .................................................. 62
.
Revision: 2006 July MT-1 2006 X-Trail
MAINSHAFT C-RING ......................................... 62
. SHIM ...................................................................63
.
Available Thrust Washer ........................................ 62
. MAINSHAFT REAR BEARING ADJUSTING
INPUT SHAFT THRUST WASHER .................... 62 . SHIM ...................................................................63
.
DIFFERENTIAL SIDE GEAR THRUST WASHER REVERSE IDLER GEAR ADJUSTING SHIM .....64 .
... 62 Available Shims .....................................................64
.
Available Adjusting Shims ..................................... 63
. BEARING PRELOAD ..........................................64 .
4TH MAIN GEAR ADJUSTING SHIM ................ 63 . DIFFERENTIAL SIDE BEARING ADJUSTING
INPUT SHAFT REAR BEARING ADJUSTING SHIM(S) ..............................................................64
.
Revision: 2006 July MT-2 2006 X-Trail
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Service Notice or Precautions ACS007XX
q Do not reuse transaxle oil, once it has been drained.
q Check oil level or replace oil with vehicle on level surface. B
q During removal or installation, keep inside of transaxle clear of dust or dirt.
q Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts they are applied. MT
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
q Be careful not to damage sliding surfaces and mating surfaces. D
E
F
G
H
I
J
K
L
M
Revision: 2006 July MT-3 2006 X-Trail
PREPARATION
PREPARATION PFP:00002
Special Service Tools ACS007XY
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
KV381054S0 q Removing differential side bearing outer
(J-34286) race
Puller q Removing mainshaft front bearing
ZZA0601D
ST35321000 q Installing input shaft oil seal
( -- ) q Installing reverse main gear
Drift
a: 49 mm (1.93 in) dia. q Installing 1st main gear bushing
b: 41 mm (1.61 in) dia. q Installing 1st-2nd synchronizer hub
assembly
q Installing 2nd main gear bushing
q Installing 3rd main gear
ZZA1000D
q Removing differential side bearing (clutch
housing side)
ST30720000 q Installing differential side oil seal
(J-25405) q Installing differential side bearing outer race
Drift
a: 77 mm (3.03 in) dia. q Installing mainshaft rear bearing
b: 55.5 mm (2.185 in) dia. q Installing differential side bearing
ZZA0811D
ST33200000 q Installing mainshaft front bearing
(J-26082) q Installing 4th main gear
Drift
a: 60 mm (2.36 in) dia. q Installing 5th main gear
b: 44.5 mm (1.752 in) dia.
ZZA1002D
KV40105320 Installing differential side bearing outer race
( -- )
Drift
a: 88 mm (3.46 in) dia.
ZZA0898D
ST33061000 q Installing bore plug
(J-8107-2) q Removing differential side bearing
Drift (transaxle case side)
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.
ZZA1000D
Revision: 2006 July MT-4 2006 X-Trail
PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
ST33052000 q Installing welch plug
( -- ) q Removing input shaft rear bearing
B
Drift
a: 22 mm (0.87 in) dia. q Removing input shaft bearing spacer and
b: 28 mm (1.10 in) dia. 5th stopper
q Removing 5th input gear bushing, thrust
MT
washer, 4th input gear, 4th input gear
bushing, 3rd-4th synchronizer hub
assembly and 3rd input gear D
ZZA1023D q Installing input shaft front bearing
q Removing mainshaft rear bearing
q Removing 4th main gear and 5th main gear E
KV40105020 q Removing 5th input gear and 5th
( -- ) synchronizer hub assembly
Drift q Removing 3rd main gear, 2nd main gear, F
a: 39.7 mm (1.563 in) dia.
2nd main gear bushing, 1st-2nd
b: 35 mm (1.38 in) dia.
synchronizer hub assembly, 1st main gear,
c: 15 mm (0.59 in)
reverse main gear and 1st main gear
bushing
G
ZZA1133D
KV40105710 q Installing 3rd-4th synchronizer hub
( -- ) assembly H
Press stand q Installing 4th input gear bushing
a: 46 mm (1.81 in) dia.
b: 41 mm (1.61 in) q Installing 5th input gear bushing
q Installing 5th synchronizer hub assembly I
q Installing 2nd main gear bushing
ZZA1058D
q Installing 3rd main gear
ST30032000 q Installing 5th stopper and input shaft J
(J-26010-01) bearing spacer
Drift q Installing input shaft front bearing
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia. K
c: 31 mm (1.22 in) dia.
ZZA0978D
L
ST38220000 q Installing reverse main gear
( -- ) q Installing 1st main gear bushing
Press stand
a: 63 mm (2.48 in) dia. q Installing 1st-2nd synchronizer hub M
b: 65 mm (2.56 in) assembly
ZZA1058D
ST30901000 q Installing input shaft rear bearing
(J-26010-01) q Installing 4th main gear
Drift
a: 79 mm (3.11 in) dia. q Installing 5th main gear
b: 45 mm (1.77 in) dia. q Installing mainshaft rear bearing
c: 35.2 mm (1.386 in) dia.
ZZA0978D
Revision: 2006 July MT-5 2006 X-Trail
PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
ST30031000 Measuring wear of inner baulk ring
(J-22912-01)
Puller
ZZA0537D
KV40101630 Installing reverse main gear
(J-35870)
Drift
a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.
ZZA1003D
KV38102510 q Installing 1st main gear bushing
( -- ) q Installing 1st-2nd synchronizer hub
Drift assembly
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia. q Installing differential side bearing (transaxle
case side)
ZZA0838D
KV40104830 Installing differential side bearing (clutch
( -- ) housing side)
Drift
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.500 in) dia.
ZZA0936D
(J-39713) Measuring end play of side gear
Preload adapter
NT087
Commercial Service Tools ACS007XZ
Tool name Description
Puller Removing each bearing, gear and bushing
ZZA0537D
Puller Removing each bearing, gear and bushing
NT077
Revision: 2006 July MT-6 2006 X-Trail
PREPARATION
Tool name Description
A
Pin punch Removing and installing each retaining pin
Tip diameter: 4.5 mm (0.177 in) dia.
B
ZZA0815D
MT
Power tool Loosening bolts and nuts
D
E
PBIC0190E
F
G
H
I
J
K
L
M
Revision: 2006 July MT-7 2006 X-Trail
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING PFP:00003
NVH Troubleshooting Chart ACS007Y0
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
MA-19
MT-19
MT-19
MT-22
MT-14
MT-22
MT-22
MT-20
MT-20
MT-20
MT-20
Reference page
CHECK PLUG RETURN SPRING AND CHECK BALL (Worn or damaged)
SUSPECTED PARTS
(Possible cause)
SHIFT CONTROL LINKAGE (Worn)
BAULK RING (Worn or damaged)
BEARING (Worn or damaged)
OIL SEAL (Worn or damaged)
INSERT SPRING (Damaged)
O-RING (Worn or damaged)
GEAR (Worn or damaged)
OIL (Oil level is high.)
GASKET (Damaged)
SHIFT FORK (Worn)
OIL (Oil level is low.)
OIL (Wrong oil.)
Noise 1 2 3 3
Oil leakage 3 1 2 2 2
Symptoms
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 3 3
Revision: 2006 July MT-8 2006 X-Trail
DESCRIPTION
DESCRIPTION PFP:00000
A
Cross-Sectional View ACS007Y1
B
MT
D
E
F
G
H
I
J
K
L
PCIB0910E M
1. 3rd input gear 2. 3rd-4th synchronizer hub 3. 3rd-4th coupling sleeve
4. 4th input gear 5. 5th input gear 6. 5th synchronizer hub
7. 5th coupling sleeve 8. Input shaft rear bearing 9. Mainshaft rear bearing
10. 5th main gear 11. 4th main gear 12. 3rd main gear
13. 2nd main gear 14. 1st-2nd coupling sleeve 15. 1st-2nd synchronizer hub
16. 1st main gear 17. Reverse main gear 18. Differential side bearing
19. Differential case 20. Final gear 21. Differential side bearing
22. Mainshaft front bearing 23. Mainshaft 24. Input shaft
25. Input shaft front bearing 26. Clutch housing 27. Reverse idler shaft
28. Reverse idler gear (Front) 29. Reverse coupling sleeve 30. Reverse synchronizer hub
31. Reverse idler gear (Rear)
Revision: 2006 July MT-9 2006 X-Trail
DESCRIPTION
DOUBLE-CONE SYNCHRONIZER
Double-cone synchronizer is adopted for 3rd gear to reduce operating force of the shift lever.
TRIPLE-CONE SYNCHRONIZER
Triple-cone synchronizer is adopted for 1st and 2nd gears to reduce operating force of the shift lever.
PCIB1454E
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
Reverse gear can be matched smoothly in a structure by setting syn-
chronizer hub, coupling sleeve, baulk ring and insert spring to
reverse gear, and letting reverse gear be synchronized.
PCIB0775E
Revision: 2006 July MT-10 2006 X-Trail
M/T OIL
M/T OIL PFP:KLD20
A
Changing M/T Oil ACS007Y2
DRAINING
1. Start engine and let it run to warm up transaxle.
B
2. Stop engine. Remove drain plug and drain oil.
3. Set a gasket on drain plug and install it to transaxle, and tighten to the specified torque. Refer to MT-19,
"Case and Housing Components" . MT
CAUTION:
Do not reuse gasket.
FILLING D
1. Remove filler plug. Fill with new oil to transaxle.
Oil grade and viscosity:
E
Refer to MA-10, "Fluids and Lubricants" .
Oil capacity (reference):
Model code number EQ008: F
Approx. 2.2 (4-5/8 US pt, 3-7/8 Imp pt)
Model code number EQ00C:
G
Approx. 2.0 (4-1/4 US pt, 3-1/2 lmp pt)
PCIB1618E
2. After refilling oil, check oil level.
3. Set a gasket on filler plug and then install it to clutch housing. Tighten filler plug to the specified torque. H
Refer to MT-19, "Case and Housing Components" .
CAUTION:
Do not reuse gasket. I
Checking M/T Oil ACS007Y3
OIL LEAKAGE AND OIL LEVEL
q Make sure that oil is not leaking from transaxle or around it. J
q Remove filler plug.
q Measure oil level using a suitable gauge as shown in the figure,
and then check if it is within the specifications. K
Oil level "L":
Model code number EQ008: L
168.0 - 174.0 mm (6.61 - 6.85 in)
Model code number EQ00C:
174.0 - 180.0 mm (6.85 - 7.09 in) M
CAUTION:
Do not start engine while checking oil level. PCIB1478E
q Set a gasket on filler plug and then install it to transaxle. Tighten
filler plug to the specified torque. Refer to MT-19, "Case and Housing Components" .
CAUTION:
Do not reuse gasket.
Revision: 2006 July MT-11 2006 X-Trail
SIDE OIL SEAL
SIDE OIL SEAL PFP:32113
Removal and Installation ACS007Y4
REMOVAL
q Clutch housing side oil seal used on AWD vehicles is attached to transfer. Be sure to replace it
when transfer is removed.
1. Remove drive shaft from transaxle. Refer to FAX-13, "FRONT DRIVE SHAFT" .
2. Remove oil seal with a flat-bladed screwdriver.
CAUTION:
Be careful not to damage the case surface when removing
oil seal.
SCIA0824E
INSTALLATION
1. Using the drift, drive the oil seal straight until it protrudes from
the case end equal to the dimension A shown in the figure.
Dimension "A":
Within 0.5 mm (0.020 in) of flush with the case.
Drift to be used
Transaxle case side : ST30720000 (J-25405)
Clutch housing side : ST30720000 (J-25405)
CAUTION:
SCIA0352E
q Apply multi-purpose grease onto oil seal lip. (For clutch
housing side)
q Do not reuse oil seal.
2. Install all parts in the reverse order of removal and check oil level after installation. Refer to MT-11,
"Checking M/T Oil" .
Revision: 2006 July MT-12 2006 X-Trail
POSITION SWITCH
POSITION SWITCH PFP:32005
A
Checking ACS007Y5
BACK-UP LAMP SWITCH
q Check continuity. B
Gear position Continuity
Reverse Yes
MT
Except reverse No
D
SCIA5644E
E
PARK/NEUTRAL POSITION (PNP) SWITCH
q Check continuity.
F
Gear position Continuity
Neutral Yes
Except neutral No G
H
I
J
K
L
M
Revision: 2006 July MT-13 2006 X-Trail
CONTROL LINKAGE
CONTROL LINKAGE PFP:34103
Components of Control Device and Cable ACS007Y6
PCIB0911E
1. Control lever knob 2. Select cable 3. Shift cable
4. Lock plate (shift side) 5. Lock plate (select side) 6. Clutch housing
7. Cable mounting bracket 8. Control device assembly 9. Control lever
10. Lock plate 11. Washer 12. Snap pin
13. Washer
Revision: 2006 July MT-14 2006 X-Trail
CONTROL LINKAGE
Removal and Installation ACS007Y7
A
Note the following, when removal and installation.
q Shift the control lever to the neutral position for removal.
q Keep in mind that the select side lock plate for securing control cable is different from the shift side lock B
plate.
q After assembly, make sure selector lever automatically returns to Neutral when it is moved to 1st-2nd or
Reverse.
MT
D
E
F
G
H
I
J
K
L
M
Revision: 2006 July MT-15 2006 X-Trail
AIR BREATHER HOSE
AIR BREATHER HOSE PFP:31098
Removal and Installation ACS007Y8
Refer to the figure for air breather hose removal and installation information.
PCIB0778E
1. Air cleaner case 2. Transaxle 3. Clip
4. Air breather hose 5. Clip 6. PCV hose
7. Resonator
CAUTION:
q Make sure there are no pinched or restricted areas on air breather hose caused by bending or
winding when installing it.
q Be sure to insert air breather hose into air breather tube until overlap area reaches the spool.
Revision: 2006 July MT-16 2006 X-Trail
TRANSAXLE ASSEMBLY
TRANSAXLE ASSEMBLY PFP:32010
A
Removal and Installation ACS007Y9
COMPONENTS
B
MT
D
E
F
G
H
I
PCIB0912E
J
1. Center member 2. Front engine mounting insulator 3. Grommet
4. Transaxle assembly 5. Rear engine mounting bracket 6. Rear engine mounting insulator
7. LH engine mounting insulator 8. Stopper 9. LH engine mounting bracket K
REMOVAL
1. Remove air cleaner, air duct and battery. Refer to EM-14, "Removal and Installation" .
2. Remove air breather hose. Refer to MT-16, "Removal and Installation" . L
3. Remove clutch operating cylinder. Refer to CL-10, "Removal and Installation" .
CAUTION:
Do not depress clutch pedal during removal procedure. M
4. Disconnect control cable from transaxle assembly. Refer to MT-15, "Removal and Installation" .
5. Drain gear oil. Refer to MT-11, "Changing M/T Oil" .
6. Disconnect park/neutral position switch, back-up lamp switch and ground harness connectors.
7. Remove exhaust front tube. Refer to EX-3, "Removal and Installation" .
8. Remove drive shaft. Refer to FAX-13, "FRONT DRIVE SHAFT" .
9. Remove transfer with power tool. Refer to TF-48, "Removal and Installation" .
10. Remove starter motor with power tool. Refer to SC-16, "Removal and Installation" .
11. Support transaxle assembly with a jack.
CAUTION:
When setting a jack, be careful not to bring it into contact with switches.
12. Remove center member, engine insulator and engine mount bracket with power tool. Refer to EM-78,
"Removal and Installation (AWD Models)" .
13. Remove suspension members with power tool. Refer to FSU-17, "Removal and Installation" .
14. Support engine with a jack under oil pan.
Revision: 2006 July MT-17 2006 X-Trail
TRANSAXLE ASSEMBLY
15. Remove bolts fixing transaxle assembly to engine with power tool.
16. Remove transaxle assembly from vehicle.
CAUTION:
Secure transaxle assembly to a jack while removing it.
MTD0062D
INSTALLATION
Note the following, and install in the reverse order of removal.
q When installing the transaxle assembly to the engine, install the
mounting bolts following the standard below.
CAUTION:
When installing transaxle assembly, be careful not to bring
transaxle input shaft into contact with clutch cover.
Bolt No. 1 2 3 4 5 6
Quantity 2 1 1 2 2 2
Bolt length " " 40 75 45 40 30 40
mm (in) (1.57) (2.95) (1.77) (1.57) (1.18) (1.57)
SCIA0353E
Tightening torque 74.5 42.7 35.3
N◦ Jabse Service Manual Search 2024 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo