Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan X-Trail 2005 2006 Approved 2006 RFD
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REAR FINAL DRIVE
D DRIVELINE/AXLE
A
SECTION RFD
REAR FINAL DRIVE
B
C
RFD
E
CONTENTS
PRECAUTIONS ......................................................... 2
. ELECTRIC CONTROLLED COUPLING .................. 12 . F
Service Notice or Precautions ................................. 2 . Removal and Installation ....................................... 12
.
PREPARATION .......................................................... 3
. REMOVAL .......................................................... 12
.
Special Service Tools .............................................. 3
. INSTALLATION .................................................. 13
. G
Commercial Service Tools ....................................... 5 . REAR FINAL DRIVE ASSEMBLY ........................... 14 .
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ....................................... 14
.
TROUBLESHOOTING ............................................... 6 . COMPONENTS .................................................. 14
.
H
NVH Troubleshooting Chart .................................... 6 . REMOVAL .......................................................... 14
.
DESCRIPTION ........................................................... 7
. INSTALLATION .................................................. 15
.
Cross-Sectional View .............................................. 7
. Disassembly and Assembly ................................... 16 .
DIFFERENTIAL GEAR OIL ....................................... 8 . COMPONENTS .................................................. 16
. I
Changing Differential Gear Oil ................................ 8 . ASSEMBLY INSPECTION AND ADJUSTMENT 17 ...
DRAINING ............................................................ 8
. DISASSEMBLY .................................................. 21
.
FILLING ................................................................ 8
. INSPECTION AFTER DISASSEMBLY ............... 24 . J
Checking Differential Gear Oil ................................. 8 . ASSEMBLY ........................................................ 25
.
OIL LEAKAGE AND OIL LEVEL .......................... 8 . SERVICE DATA AND SPECIFICATIONS (SDS) ..... 34 .
FRONT OIL SEAL ..................................................... 9. General Specifications ........................................... 34
.
K
Removal and Installation ......................................... 9. Inspection and Adjustment .................................... 34.
REMOVAL ............................................................ 9
. DRIVE GEAR RUNOUT ..................................... 34 .
INSTALLATION .................................................... 9. DIFFERENTIAL SIDE GEAR CLEARANCE ...... 34 .
SIDE OIL SEAL ........................................................11
. PRELOAD TORQUE .......................................... 34 . L
Removal and Installation ........................................11 . BACKLASH ........................................................ 34
.
REMOVAL ...........................................................11
. COMPANION FLANGE RUNOUT ...................... 34 .
INSTALLATION ...................................................11 . SELECTIVE PARTS ........................................... 34 . M
Revision: 2006 July RFD-1 2006 X-Trail
PRECAUTIONS
PRECAUTIONS PFP:00001
Service Notice or Precautions ADS0015Z
q Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
q Overhaul should be done in a clean work area, it is preferable to work in dustproof area.
q Before disassembly, using steam or white gasoline, completely remove sand and mud from the exterior of
the unit, preventing them from entering into the unit during disassembly or assembly.
q Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
q Gaskets, seals and O-rings should be replaced any time when the unit is disassembled.
q In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, observe it.
q Clean and flush the parts sufficiently and blow-dry them.
q Be careful not to damage sliding surfaces and mating surfaces.
q When applying sealant, remove the old sealant from the mounting surface; then remove any moisture, oil,
and foreign materials from the application and mounting surfaces.
q Always use shop paper for cleaning the inside of components.
q Avoid using cotton gloves or shop rags to prevent entering of lint.
q During assembly, observe the specified tightening torque, and apply new differential oil, petroleum jelly, or
multi-purpose grease as specified for each vehicle, if necessary.
Revision: 2006 July RFD-2 2006 X-Trail
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools ADS00160
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number B
(Kent-Moore No.) Description
Tool name
ST27861000 Installing final drive front oil seal
C
( -- )
Drift
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia. RFD
ZZA0832D
KV38100200 q Installing final drive front oil seal
E
(J-26233) q Installing final drive side oil seal
Drift
a: 65 mm (2.56 in) dia.
F
b: 49 mm (1.93 in) dia.
ZZA1143D
G
ST3127S000 Measuring preload torque
(J-25765-A)
Preload gauge
H
I
ZZA0503D
ST33052000 Removing side bearing inner race
( -- )
Drift J
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
K
ZZA1023D
KV40100610 q Removing and installing gear carrier and
(J-26089) rear cover (2 pieces are used) L
Drift q Installing pinion front bearing inner race
a: 63 mm (2.48 in) dia.
b: 54.3 mm (2.138 in) dia.
M
ZZA0810D
ST23550000 Removing and installing lock pin
( -- )
Pin punch
a: 4.5 mm (0.177 in) dia.
NT410
ST17130000 Installing pinion rear bearing outer race
( -- )
Drift
a: 31.8 mm (1.252 in) dia.
b: 58 mm (2.28 in) dia.
ZZA0836D
Revision: 2006 July RFD-3 2006 X-Trail
PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
ST33230000 Installing pinion front bearing outer race
(J-25805-01)
Drift
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia.
c: 28.5 mm (1.122 in) dia.
ZZA1046D
ST23860000 q Installing pinion rear bearing inner race
( -- ) q Installing pinion front bearing inner race
Drift
a: 38 mm (1.50 in) dia.
b: 33 mm (1.30 in) dia.
ZZA0534D
ST38220000 Installing pinion front bearing inner race
( -- )
Press stand
a: 63 mm (2.48 in) dia.
b: 65 mm (2.56 in)
ZZA1058D
KV40105020 Installing side bearing inner race
( -- )
Drift
a: 39.7 mm (1.563 in) dia.
b: 35 mm (1.38 in) dia.
c: 15 mm (0.59 in)
ZZA1133D
ST35271000 Installing center oil seal
(J-26091)
Drift
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
ZZA0814D
ST22360002 Installing coupling front bearing
(J-25679-01)
Drift
a: 29 mm (1.14 in) dia.
b: 23 mm (0.91 in) dia.
c: 150 mm (5.91 in)
ZZA0546D
Revision: 2006 July RFD-4 2006 X-Trail
PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
KV381086S1 q Checking backlash
( -- ) q Checking drive gear runout
B
Dummy cover set
q Checking tooth contact
1. KV38108610
( -- ) C
Dummy cover
2. KV38108621
( -- )
Dummy cover spacer RFD
SDIA2313E
3. KV38108630
( -- )
Dummy cover shim E
KV38108500 q Measuring preload torque
( -- ) q Removing and installing drive pinion nut
Drive pinion socket F
G
ZZA1205D
KV38108400 q Measuring preload torque
( -- ) q Removing drive pinion nut H
Pinion nut wrench
I
ZZA1206D
Commercial Service Tools ADS0018A J
Tool name Description
Flange wrench Removing and installing companion flange K
lock nut
L
NT771
M
Power tool Loosening nuts and bolts
PBIC0190E
Revision: 2006 July RFD-5 2006 X-Trail
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