Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Nissan Xterra 2005-2007.2009 Approved Nissan Xterra 2005 FFD
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D DRIVELINE/AXLE
A
B
SECTION
FRONT FINAL DRIVE C
FFD
E
CONTENTS
PRECAUTIONS ......................................................... 2
. REAR COVER GASKET .......................................... 13 . F
Service Notice or Precautions ................................. 2 . Removal and Installation ....................................... 13
.
PREPARATION .......................................................... 3
. REMOVAL .......................................................... 13
.
Special Service Tools .............................................. 3
. INSTALLATION .................................................. 13
. G
Commercial Service Tools ....................................... 5 . FRONT FINAL DRIVE ASSEMBLY ......................... 14 .
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ....................................... 14
.
TROUBLESHOOTING ............................................... 6 . REMOVAL .......................................................... 14
.
H
NVH Troubleshooting Chart .................................... 6 . INSTALLATION .................................................. 15
.
DESCRIPTION ........................................................... 7
. Disassembly and Assembly ................................... 16 .
Cross-Sectional View .............................................. 7
. COMPONENTS .................................................. 16
.
DIFFERENTIAL GEAR OIL ....................................... 8 . ASSEMBLY INSPECTION AND ADJUSTMENT 17 ... I
Changing Differential Gear Oil ................................ 8 . DISASSEMBLY .................................................. 20
.
DRAINING ............................................................ 8
. INSPECTION AFTER DISASSEMBLY ............... 25 .
FILLING ................................................................ 8
. ADJUSTMENT AND SELECTION ADJUSTING J
Checking Differential Gear Oil ................................. 8 . WASHERS ......................................................... 26
.
OIL LEAKAGE AND OIL LEVEL .......................... 8 . ASSEMBLY ........................................................ 29
.
FRONT OIL SEAL ..................................................... 9. SERVICE DATA AND SPECIFICATIONS (SDS) ..... 36 .
K
Removal and Installation ......................................... 9. General Specifications ........................................... 36
.
REMOVAL ............................................................ 9
. Inspection and Adjustment .................................... 36.
INSTALLATION .................................................. 10 . DRIVE GEAR RUNOUT ..................................... 36 .
SIDE OIL SEAL ....................................................... 12
. DIFFERENTIAL SIDE GEAR CLEARANCE ...... 36 . L
Removal and Installation ....................................... 12 . PRELOAD TORQUE .......................................... 36 .
REMOVAL .......................................................... 12
. BACKLASH ........................................................ 36
.
INSTALLATION .................................................. 12 . COMPANION FLANGE RUNOUT ...................... 36 . M
SELECTIVE PARTS ........................................... 36 .
Revision: February 2006 FFD-1 2005 Xterra
PRECAUTIONS
PRECAUTIONS PFP:00001
Service Notice or Precautions EDS002NX
G Before starting diagnosis of the vehicle, understand the symptoms well. Perform correct and systematic
operations.
G Check for the correct installation status prior to removal or disassembly. When matching marks are
required, be certain they do not interfere with the function of the parts they are applied to.
G Overhaul should be done in a clean work area, a dust proof area is recommended.
G Before disassembly, completely remove sand and mud from the exterior of the unit, preventing them from
entering into the unit during disassembly or assembly.
G Always use shop paper for cleaning the inside of components.
G Avoid using cotton gloves or a shop cloth to prevent the entering of lint.
G Check appearance of the disassembled parts for damage, deformation, and abnormal wear. Replace
them with new ones if necessary.
G Gaskets, seals and O-rings should be replaced any time the unit is disassembled.
G Clean and flush the parts sufficiently and blow them dry.
G Be careful not to damage sliding surfaces and mating surfaces.
G When applying sealant, remove the old sealant from the mating surface; then remove any moisture, oil,
and foreign materials from the application and mating surfaces.
G In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If a
tightening sequence is specified, observe it.
G During assembly, observe the specified tightening torque.
G Add new differential gear oil, petroleum jelly, or multi-purpose grease, as specified.
Revision: February 2006 FFD-2 2005 Xterra
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools EDS002NY
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
B
(Kent-Moore No.) Description
Tool name
ST29020001 Separating the upper link ball joint stud
(J-24319-01) a: 34 mm (1.34 in) C
Gear arm puller b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
FFD
NT694
KV38108300 Removing and installing drive pinion lock nut E
( -- )
Flange wrench
F
NT771
G
KV381054S0 Removing front oil seal
(J-34286)
Puller
H
ZZA0601D
I
ST30720000 G Installing front oil seal
(J-25405) G Installing side oil seal
Drift J
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
K
ZZA0811D
ST27863000 G Installing front oil seal
( -- ) G Installing side oil seal L
Drift
a: 74.5 mm (2.933 in) dia.
b: 62.5 mm (2.461 in) dia.
M
ZZA1003D
ST3127S000 Measuring pinion bearing preload and total
(J-25765-A) preload
Preload gauge
1: GG91030000
(J-25765)
Torque wrench
2: HT62940000
( -- )
Socket adapter (1/2)
3: HT62900000 NT124
( -- )
Socket adapter (3/8)
Revision: February 2006 FFD-3 2005 Xterra
PREPARATION
Tool number
(Kent-Moore No.) Description
Tool name
KV10111100 Removing rear cover
(J-37228)
Seal cutter
S-NT046
ST3306S001 Removing and installing side bearing inner
( -- ) race
Differential side bearing puller set a: 28.5 mm (1.122 in) dia.
1: ST33051001 b: 38 mm (1.50 in) dia.
(J-22888-20)
Puller
2: ST33061000
(J-8107-2)
NT072
Base
ST30031000 Removing pinion rear bearing inner race
(J-22912-01)
Replacer
ZZA0700D
KV38100600 Installing side bearing adjusting shim
(J-25267)
Drift
SDIA0429J
ST30613000 Installing pinion rear bearing outer race
(J-25742-3) a: 72 mm (2.83 in) dia.
Drift b: 48 mm (1.89 in) dia.
ZZA1000D
ST30611000 Installing pinion rear bearing outer race (Use
(J-25742-1) with ST30613000)
Drift bar
S-NT090
KV38100200 Installing pinion front bearing outer race
(J-26233) a: 65 mm (2.56 in) dia.
Drift b: 49 mm (1.93 in) dia.
ZZA1143D
Revision: February 2006 FFD-4 2005 Xterra
PREPARATION
Tool number
(Kent-Moore No.) Description A
Tool name
ST30901000 Installing pinion rear bearing inner race
(J-26010-01) a: 79 mm (3.11 in) dia. B
Drift b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
C
ZZA0978D
ST33200000 Installing pinion front bearing inner race FFD
(J-26082) a: 60 mm (2.36 in) dia.
Drift b: 44.5 mm (1.752 in) dia.
E
ZZA1002D
ST33230000 Installing side bearing inner race
F
(J-35867) a: 51 mm (2.01 in) dia.
Drift b: 41 mm (1.61 in) dia.
c: 28 mm (1.10 in) dia. G
ZZA1046D H
-- Adjusting bearing preload and pinion gear
(J-34309) height
Differential shim selector tool
I
J
NT134
-- Selecting pinion height adjusting washer
(J-25269-18)
Side bearing disc (2 Req'd) K
L
NT135
Commercial Service Tools EDS002NZ M
Tool name Description
Power tool Loosening nuts and bolts
PBIC0190E
Revision: February 2006 FFD-5 2005 Xterra
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