Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 ENGINE SECTION Engine Cooling System MSA5T0122A27597

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                                     SERVICE PROCEDURE                                      [W2A0] 2-5
                                                                                            2. Thermostat

17) Attach ATF cooler hose to a clip under the           2. Thermostat
radiator main fan shroud. (AT vehicles only)
                                                         A: REMOVAL AND INSTALLATION
                                                         The radiator is pressurized. Wait until engine
                                                         cools down before working on the radiator.
                                                         1) Lift-up the vehicle.
                                                         2) Remove under cover.
                                                         3) Drain engine coolant completely. 


18) Connect connectors to radiator main fan and
sub fan motors.


                                                         4) Remove bolt which installs water by-pass pipe
                                                         of oil cooler onto oil pump. (AT vehicles only)


19) Install under cover.
20) Lower the vehicle.
21) Connect battery ground cable.


                                                         5) Disconnect radiator outlet hose and water by-
                                                         pass hose B (AT vehicles) from thermostat cover.


22) Fill coolant. 


2-5   [W2B0]                          SERVICE PROCEDURE
2. Thermostat

6) Remove thermostat cover and gasket, and pull             B: INSPECTION
out the thermostat.
                                                            Replace the thermostat if the valve does not close
                                                            completely at an ambient temperature or if the fol-
                                                            lowing test shows unsatisfactory results.
                                                            Immerse the thermostat and a thermometer in
                                                            water. Raise water temperature gradually, and
                                                            measure the temperature and valve lift when the
                                                            valve begins to open and when the valve is fully
                                                            opened. During the test, agitate the water for even
                                                            temperature distribution. The measurement should
                                                            be to the specification.

                                                            Starts to open:
                                                                 76.0 -- 80.0

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