Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5T0124A27715
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SERVICE PROCEDURE [W19A0] 3-2
19. Low Clutch Drum and Planetary Gear
19. Low Clutch Drum and Planetary Gear
A: DISASSEMBLY
B3M1155A
(1) Snap ring (10) Washer (19) Low clutch piston
(2) Front planetary carrier (11) Retaining plate (20) Lathe cut seal ring
(3) Thrust needle bearing (12) Drive plate (21) Low clutch drum
(4) Rear sun gear (13) Driven plate (22) Needle bearing
(5) Thrust needle bearing (14) Dish plate (23) Inner snap ring
(6) Rear planetary carrier (15) Snap ring (24) One-way clutch
(7) Washer (16) Cover (25) Outer snap ring
(8) Thrust needle bearing (17) Spring retainer
(9) Rear internal gear (18) Lathe cut seal ring
99
3-2 [W19A0] SERVICE PROCEDURE
19. Low Clutch Drum and Planetary Gear
1) Remove snap ring from the low clutch drum. 4) Take out rear planetary carrier, washer and
thrust needle bearing.
B3M1156B
B3M1159
(A) Snap ring
5) Take out rear internal gear.
2) Take out front planetary carrier and thrust
needle bearing from low clutch drum.
B3M1160
B3M1157B 6) Remove the snap ring from the low clutch drum.
(A) Needle bearing
(B) Front planetary carrier
3) Take out rear sun gear.
B3M1161
7) Remove the retaining plate, drive plates, driven
plates and dish plate.
B3M1158B
(A) Rear sun gear
(B) Rear planetary carrier
100
SERVICE PROCEDURE [W19B0] 3-2
19. Low Clutch Drum and Planetary Gear
8) Compress the spring retainer, and remove the 12) Remove the needle bearing after taking out
snap ring from the low clutch drum, by using ST1 the snap ring.
and ST2.
ST1 498627100 SEAT
ST2 398673600 COMPRESSOR
B3M1164B
(A) Snap ring
(B) Needle bearing
B3M1162B
9) Install the one-way clutch inner race to the low
B: INSPECTION
clutch drum, and apply compressed air to remove 1) Drive plate facing for wear and damage
the low clutch piston. 2) Snap ring for wear, return spring for setting and
breakage, and snap ring retainer for deformation
3) Lip seal and lathe cut ring for damage
4) Piston and drum check ball for operation
B3M0960B
(A) Blow air into the oil passage.
10) Remove the one-way clutch inner race.
11) Remove the one-way clutch after taking out
the snap ring.
B3M1163B
(A) One-way clutch
(B) Plate
(C) Snap ring
101
3-2 [W19C0] SERVICE PROCEDURE
19. Low Clutch Drum and Planetary Gear
C: ASSEMBLY
B3M1155A
(1) Snap ring (10) Washer (19) Low clutch piston
(2) Front planetary carrier (11) Retaining plate (20) Lathe cut seal ring
(3) Thrust needle bearing (12) Drive plate (21) Low clutch drum
(4) Rear sun gear (13) Driven plate (22) Needle bearing
(5) Thrust needle bearing (14) Dish plate (23) Inner snap ring
(6) Rear planetary carrier (15) Snap ring (24) One-way clutch
(7) Washer (16) Cover (25) Outer snap ring
(8) Thrust needle bearing (17) Spring retainer
(9) Rear internal gear (18) Lathe cut seal ring
1) Install lathe cut seal ring to low clutch piston. 3) Install spring retainer to low clutch piston.
2) Fit the low clutch piston to the low clutch drum.
B3M1166
B3M1165
102
SERVICE PROCEDURE [W19C0] 3-2
19. Low Clutch Drum and Planetary Gear
4) Install ST to low clutch drum. 6) Install the dish plate, driven plates, drive plates,
ST 498437100 LOW CLUTCH PISTON and retaining plate, and secure with the snap ring.
GUIDE NOTE:
Pay attention to the orientation of the dish plate.
B3M1167B
5) Set the cover on the piston with a press using B3M1169B
ST1 and ST2, and attach the snap ring. (A) Dish plate
CAUTION: (B) Low clutch piston side
Be careful not to fold cover seal during instal-
7) Check the low clutch for operation.
lation.
Set the one-way clutch inner race, and apply com-
NOTE: pressed air for checking.
After installing snap ring, remove ST1, ST2 and
ST3.
ST1 498627100 SEAT
ST2 398673600 COMPRESSOR
ST3 498437100 LOW CLUTCH PISTON
GUIDE
B3M0960B
(A) Blow air into the oil passage.
B3M1168C
103
3-2 [W19C0] SERVICE PROCEDURE
19. Low Clutch Drum and Planetary Gear
8) Checking low clutch clearance 10) Install rear internal gear.
Measure the gap between the retaining plate and
the operation of the low clutch.
NOTE:
Before measuring clearance, place the same thick-
ness of shim on both sides to prevent retaining
plate from tilting.
If the clearance is out of the specified range, select
a proper retaining plate so that the standard clear-
ance can be obtained.
Standard value: B3M1160
0.7 -- 1.1 mm (0.028 -- 0.043 in)
11) Install thrust needle bearing.
Allowable limit:
1.6 mm (0.063 in) NOTE:
Install thrust needle bearing in the correct direc-
tion.
B3M0975
B3M1171
Available retaining plates
Part No. Thickness mm (in) 12) Install washer to rear planetary carrier.
31567AA830 3.8 (0.150)
NOTE:
31567AA840 4.0 (0.157)
Make sure washer tooth is inserted into hole on
31567AA850 4.2 (0.165)
planetary carrier.
31567AA860 4.4 (0.173)
31567AA870 4.6 (0.181)
9) Install washer to rear internal gear.
B3M1172B
(A) Washer
(B) Rear planetary carrier
B3M1170B
(A) Washer
(B) Rear internal gear
104
SERVICE PROCEDURE [W19C0] 3-2
19. Low Clutch Drum and Planetary Gear
13) Install rear planetary carrier to low clutch 16) Install thrust needle bearing to front planetary
drum. carrier.
NOTE:
Pay attention to the orientation of the thrust needle
bearing.
B3M1159
14) Install thrust needle bearing to rear planetary
carrier.
B3M1174B
NOTE:
Install thrust needle bearing in the correct direc- (A) Rear side
tion. (B) Front side
17) Install front planetary carrier to low clutch
drum.
B3M1173
15) Install rear sun gear.
B3M1157B
NOTE:
Pay attention to the orientation of the rear sun (A) Needle bearing
gear. (B) Front planetary carrier
18) Install snap ring to low clutch drum.
B3M1158B
(A) Rear sun gear B3M1156B
(B) Front planetary carrier
(A) Snap ring
105
3-2 [W20A0] SERVICE PROCEDURE
20. Differential Case Assembly
19) Install the needle bearing, and secure with the 20. Differential Case Assembly
snap ring.
A: DISASSEMBLY
1) Using a press and ST, remove the taper roller
bearing.
ST 498077000 REMOVER
B3M1164B
(A) Snap ring
(B) Needle bearing
20) Install the one-way clutch, one-way clutch
G3M0488
inner race and plate, and secure with the snap ring.
NOTE: 2) Secure the case in a vise and remove the
Set the inner race. Make sure that the forward crown gear tightening bolts, then separate the
clutch is free in the clockwise direction and locked crown gear, case (RH) and case (LH).
in the counterclockwise direction, as viewed from
the front of the vehicle.
S3M0490A
B3M1175B
(A) Crown gear
(B) Differential case (RH)
(A) Free (C) Differential case (LH)
(B) Locked
3) Pull out the straight pin and shaft, and remove
the differential bevel gear, washer, and differential
bevel pinion.
S3M0491
B: INSPECTION
Check each component for harmful cuts, damage
and other faults.
106
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