Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5T0124A27716
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3-2 [W20A0] SERVICE PROCEDURE
20. Differential Case Assembly
19) Install the needle bearing, and secure with the 20. Differential Case Assembly
snap ring.
A: DISASSEMBLY
1) Using a press and ST, remove the taper roller
bearing.
ST 498077000 REMOVER
B3M1164B
(A) Snap ring
(B) Needle bearing
20) Install the one-way clutch, one-way clutch
G3M0488
inner race and plate, and secure with the snap ring.
NOTE: 2) Secure the case in a vise and remove the
Set the inner race. Make sure that the forward crown gear tightening bolts, then separate the
clutch is free in the clockwise direction and locked crown gear, case (RH) and case (LH).
in the counterclockwise direction, as viewed from
the front of the vehicle.
S3M0490A
B3M1175B
(A) Crown gear
(B) Differential case (RH)
(A) Free (C) Differential case (LH)
(B) Locked
3) Pull out the straight pin and shaft, and remove
the differential bevel gear, washer, and differential
bevel pinion.
S3M0491
B: INSPECTION
Check each component for harmful cuts, damage
and other faults.
106
SERVICE PROCEDURE [W20C0] 3-2
20. Differential Case Assembly
C: ASSEMBLY 4) Measurement of backlash (Selection of washer)
Measure the gear backlash with ST1 and ST2, and
1) Install the washer, differential bevel gear and insert ST2 through the access window of the case.
differential bevel pinion in the differential case ST1 498247001 MAGNET BASE
(RH). Insert the pinion shaft, and fit the straight pin. ST2 498247100 DIAL GAUGE
NOTE: NOTE:
Install straight pin from reverse direction. Measure the backlash by applying a pinion tooth
between two bevel gear teeth.
Standard value:
0.13 -- 0.18 mm (0.0051 -- 0.0071 in)
S3M0491
2) Install the washer and differential bevel gear to
the differential case (LH). Then put the case over
G3M0491
the differential case (RH), and connect both cases.
3) Install the crown gear and secure by tightening 5) Using ST, install taper roller bearing.
the bolt. ST 398487700 DRIFT
Standard tightening torque:
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