Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Forester 1999-2004 Approved Subaru Forester 1999-2000 TRANSMISSION AND DIFFERENTIAL SECTION Automatic Transmission and Differential MSA5T0124A27716

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3-2   [W20A0]                         SERVICE PROCEDURE
20. Differential Case Assembly

19) Install the needle bearing, and secure with the          20. Differential Case Assembly
snap ring.
                                                             A: DISASSEMBLY
                                                             1) Using a press and ST, remove the taper roller
                                                             ST 498077000 REMOVER


   (A)   Snap ring
   (B)   Needle bearing

20) Install the one-way clutch, one-way clutch
inner race and plate, and secure with the snap ring.
NOTE:                                                        2) Secure the case in a vise and remove the
Set the inner race. Make sure that the forward               crown gear tightening bolts, then separate the
clutch is free in the clockwise direction and locked         crown gear, case (RH) and case (LH).
in the counterclockwise direction, as viewed from
the front of the vehicle.


                                                                (A)   Crown gear
                                                                (B)   Differential case (RH)
   (A)   Free                                                   (C)   Differential case (LH)
   (B)   Locked
                                                             3) Pull out the straight pin and shaft, and remove
                                                             the differential bevel gear, washer, and differential
                                                             bevel pinion.


                                                             B: INSPECTION
                                                             Check each component for harmful cuts, damage
                                                             and other faults.

                                         SERVICE PROCEDURE                                              [W20C0] 3-2
                                                                                       20. Differential Case Assembly

C: ASSEMBLY                                                      4) Measurement of backlash (Selection of washer)
                                                                 Measure the gear backlash with ST1 and ST2, and
1) Install the washer, differential bevel gear and               insert ST2 through the access window of the case.
differential bevel pinion in the differential case               ST1 498247001 MAGNET BASE
(RH). Insert the pinion shaft, and fit the straight pin.         ST2 498247100 DIAL GAUGE
NOTE:                                                            NOTE:
Install straight pin from reverse direction.                     Measure the backlash by applying a pinion tooth
                                                                 between two bevel gear teeth.
                                                                 Standard value:
                                                                     0.13 -- 0.18 mm (0.0051 -- 0.0071 in)


2) Install the washer and differential bevel gear to
the differential case (LH). Then put the case over
the differential case (RH), and connect both cases.
3) Install the crown gear and secure by tightening               5) Using ST, install taper roller bearing.
the bolt.                                                        ST 398487700 DRIFT
Standard tightening torque:

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