Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Impreza 2001-2002.2004-2007 Approved Subaru Impreza 2004 WRX STi 02. ENGINE SECTION (STi) 04. MECHANICAL 09. Engine Assembly

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.




Image preview - the first page of the document
09. Engine Assembly


>> Download 09. Engine Assembly documenatation <<

Text preview - extract from the document
                                          ENGINE ASSEMBLY
MECHANICAL

9. Engine Assembly                                        10) Remove the intercooler. 
A: REMOVAL                                                11) Disconnect the following connectors and cable.
1) Set the vehicle on a lift.                                (1) Engine harness connector
2) Open the front hood fully, and then support with
the hood stay.
3) Collect the refrigerant from A/C system.
4) Release the fuel pressure.
   (1) Disconnect the fuel pump relay connector.




                                                                                                        ME-00027

                                                            (2) Engine ground terminal


                                         FU-00262

   (2) Start the engine, and run until stalls.
   (3) After the engine stalls, crank it for 5 seconds
   more.
   (4) Turn the ignition switch to OFF.
5) Remove the filler cap.
6) Disconnect the ground cable from battery.
                                                                                                        ME-00028

                                                            (3) Engine harness connector




                                         FU-00009

7) Remove the radiator from vehicle. 
8) Remove the coolant filler tank. 
9) Disconnect the A/C pressure hoses from A/C
compressor.                                                           (B)




                                                                                                   (A)

                                                                                                        ME-00030


                                                                 (A) A/C compressor connector
                                         ME-00707
                                                                 (B) Generator connector and terminal


                                                    ME(STi)-32
                                       ENGINE ASSEMBLY
                                                                                           MECHANICAL

  (5) Clutch release spring                               (3) Remove the pipe with bracket from intake
                                                          manifold.




                                      ME-00032
                                                                                             ME-00036
12) Disconnect the following hoses.
   (1) Brake booster vacuum hose                          (4) Remove the power steering pump from en-
                                                          gine.




                                      ME-00033
                                                                                             ME-00037
    (2) Heater inlet outlet hose
13) Remove the power steering pump from brack-            (5) Remove the power steering tank from
et.                                                       bracket by pulling it upward.
    (1) Loosen the lock bolt and slider bolt, and
    then remove the front side V-belt. 
    (2) Disconnect the power steering switch con-
    nector.




                                                                                             ME-00038

                                                          (6) Place the power steering pump on right side
                                                          wheel apron.


                                      ME-00035




                                                                                             ME-00039

                                                       14) Lift-up the vehicle.



                                                 ME(STi)-33
                                        ENGINE ASSEMBLY
MECHANICAL

15) Remove the center exhaust pipe. 
16) Remove the nuts which hold the lower side of
transmission to engine.




                                                                                          (A)



                                                                                 (B)



                                       ME-00040

17) Remove the nuts which install the front cushion
rubber onto front crossmember.




                                                                                                ME-00043


                                                             (A) Shaft
                                                             (B) Bolt

                                       ME-00041          (4) Raise the release fork, and then unfasten
                                                         the release bearing tabs to free release fork.
18) Lower the vehicle.
19) Separate the clutch release fork from release     NOTE:
bearing.                                              Step (4) is required to prevent interference with en-
                                                      gine when removing the engine from transmission.
   (1) Remove the clutch operating cylinder from
   transmission.                                      20) Remove the pitching stopper.
   (2) Remove the plug using a 10 mm hexagon
   wrench.




                                                                                                MT-00069


                                       ME-00042




                                              ME(STi)-34
                                           ENGINE ASSEMBLY
                                                                                                MECHANICAL

21) Disconnect the fuel delivery hose, return hose           (2) Remove the bolts which hold the right upper
and evaporation hose.                                        side of transmission to engine.
NOTE:



◦ Jabse Service Manual Search 2026 ◦ Jabse PravopisonTap.bg ◦ Other service manual resources online : FixyaeServiceinfo