Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Impreza 2001-2002.2004-2007 Approved Subaru Impreza 2004 WRX STi 04. TRANSMISSION 04. MANUAL TRANSMISSION AND DIFFERENTIAL (5MT) 09. Transfer Case and Extension Case Assembly
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TRANSFER CASE AND EXTENSION CASE ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
9. Transfer Case and Extension B: INSTALLATION
Case Assembly 1) Install the center differential and transfer driven
gear into transfer case.
A: REMOVAL
1) Remove the manual transmission assembly
from vehicle.
2) Remove the back-up light switch and neutral po-
sition switch.
3) Remove the transfer case with extension case
assembly.
MT-00118
2) Remove the bearing outer race from the exten-
sion case.
(B)
(A)
MT-00116
4) Remove the shifter arm.
5) Remove the extension case assembly.
MT-00119
(A) Bearing outer race
(B) Extension case
3) While pressing the bearing outer race horizontal-
ly, turn the driven shaft ten rotations.
4) Measure the height "W" between transfer case
and taper roller bearing on the transfer driven gear.
MT-00117
W
MT-00120
5MT-39
TRANSFER CASE AND EXTENSION CASE ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
5) Measure the depth "X". 10) Measure the depth "S" between transfer case
NOTE: and center differential.
Measure with bearing cone and thrust washer re- ST 398643600 GAUGE
moved.
ST
S
X
MT-00122
MT-00121 11) Measure the depth "T" between extension case
and transfer drive gear.
6) Calculate the space "t" using the following equa-
ST 398643600 GAUGE
tion: t = X - W + 0.2 to 0.3 mm (0.008 to 0.012 in)
7) Select the nearest washer in the following table:
Standard clearance between thrust washer and
ST
taper roller bearing:
0.2 -- 0.3 mm (0.008 -- 0.012 in)
NOTE:
Be sure to keep the clearance within specifications.
T
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