Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Impreza 2001-2002.2004-2007 Approved Subaru Impreza 2004 WRX STi 04. TRANSMISSION 05. MANUAL TRANSMISSION AND DIFFERENTIAL (6MT) 20. Driven Gear Assembly
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DRIVEN GEAR ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
20.Driven Gear Assembly NOTE:
Make sure to install the thrust needle bearing in
A: REMOVAL proper direction.
1) Remove the manual transmission assembly
from vehicle.
2) Prepare the transmission for overhaul.
3) Remove the oil pipe, neutral position switch,
back-up light switch and harness. , ,
4) Remove the extension case.
5) Remove the transfer driven gear. 5) Install the driven gear assembly.
REMOVAL, Center Differential.> 6) Install the transmission case.
MOVAL, Oil Pump.> 7) Adjust backlash at axial direction of driven gear
8) Remove the transmission case. en Gear Assembly.>
9) Remove the driven gear assembly. LATION, Oil Pump.>
10) Remove the needle bearing. 9) Install the center differential.
10) Install the transfer driven gear.
11) Install the extension case.
12) Install the oil pipe, neutral position switch,
back-up light switch and harness. , ,
MT-00586 13) Install the manual transmission assembly to ve-
hicle.
B: INSTALLATION C: DISASSEMBLY
1) Adjust the main shaft snap ring. NOTE:
2) Adjust the 1st-2nd shifter rod. Mark an engagement point on the sleeve and hub
3) Install the thrust needle bearing. before disassembly.
1) Secure the ST on workbench.
ST 18664AA000 BASE
2) Lift the caulking of lock nut.
6MT-84
DRIVEN GEAR ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
3) Install the ST3 to lock nut, set the driven gear as- 6) Remove the 2nd gear.
sembly on ST, then remove the lock nut.
ST1 18666AA000 HOLDER
ST2 18664AA000 BASE
ST3 18620AA000 ADAPTER WRENCH
ST3 ST2
MT-00591
7) Remove the needle bearing and 1st-2nd sleeve.
ST1
MT-00588
(A)
4) Install the ST1 to 4th gear, then remove the ball
bearing, 5th-6th driven gear and 3rd-4th driven (B)
gear.
ST1 18723AA000 REMOVER
ST2 499877000 REMOVER
ST2
MT-00592
(A)
ST1 (B) (A) Needle bearing
(C) (B) 1st-2nd sleeve
8) Remove the outer baulk ring, 2nd synchro cone
and inner baulk ring.
MT-00589
(C)
(A) Ball bearing (B)
(B) 5th-6th driven gear
(A)
(C) 3rd-4th driven gear
5) Remove the driven gear key.
MT-00593
(A) Outer baulk ring
(B) 2nd synchro cone
(C) Inner baulk ring
MT-00590
6MT-85
DRIVEN GEAR ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL
9) Using the ST, remove each part. 2) Install the 1st needle bearing.
ST 18754AA000 REMOVER
ST
MT-00595
3) Install the 1st driven gear to driven shaft.
(A)
(B)
(E) (C)
(D)
ST (F)
(G)
MT-00594 MT-00596
4) Install the inner baulk ring.
(A) 2nd bush
(B) 1st-2nd hub
(C) Outer baulk ring
(D) 1st synchro cone
(E) Inner baulk ring
(F) 1st driven gear
(G) 1st needle bearing
D: ASSEMBLY
NOTE:
MT-00597
Replace the following parts as a set.
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