Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Impreza 2001-2002.2004-2007 Approved Subaru Impreza 2004 WRX STi 04. TRANSMISSION 05. MANUAL TRANSMISSION AND DIFFERENTIAL (6MT) 22. Drive Pinion Shaft Assembly

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DRIVE PINION SHAFT ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL

22.Drive Pinion Shaft Assembly B: INSTALLATION
1) Completely remove the remaining gasket on
A: REMOVAL drive plate and clutch housing.
1) Remove the manual transmission assembly 2) Apply liquid gasket to the clutch housing.
from vehicle. Liquid gasket:
2) Prepare the transmission for overhaul.
3) Remove the oil pipe, neutral position switch,
back-up light switch and harness. , ,
4) Remove the extension case.
5) Remove the transfer driven gear.
MT-00532
6) Remove the center differential. 3) Install each gear assembly.
MOVAL, Oil Pump.> 4) Install the transmission case.
65, REMOVAL, Transmission Case.> 5) Install the oil pump.
REMOVAL, Main Shaft Assembly.> 6) Install the center differential.
7) Install the transfer driven gear.
8) Install the extension case.
9) Install the oil pipe, neutral position switch, back-
up light switch and harness. , ,
MT-00640
10) Install the manual transmission assembly to ve-
hicle.

6MT-97
DRIVE PINION SHAFT ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL

C: DISASSEMBLY 6) Using the ST, remove the taper roller bearing as-
sembly.
NOTE: ST 18723AA000 REMOVER
Replace the drive pinion shaft as a set with hypoid
driven gear.
1) Remove the pipe and oil chamber.
ST

(B) (A)

MT-00644

D: ASSEMBLY
MT-00641 1) Using the ST, measure dimension A of drive pin-
ion.
(A) Pipe
NOTE:
(B) Oil chamber Note dimension A for selection of drive pinion shim.
2) Remove the drive pinion shaft and shim from ST 398643600 GAUGE
adapter plate.

A MT-00645
MT-00642
2) Install the inner bearing inner race to drive pinion
3) Secure the ST on workbench. shaft using ST and press.
ST 18664AA000 BASE ST 18723AA000 REMOVER
4) Lift the caulking of lock nut. CAUTION:
5) Install the ST3 to lock nut, then set drive pinion Do not apply pressure in excess of 40 kN (4.0
shaft to ST. Remove the lock nut and washer. ton, 4.4 US ton, 3.9 lmp ton).
ST1 18667AA000 HOLDER
ST2 18664AA000 BASE
ST3 18621AA000 ADAPTER WRENCH

ST
ST3
ST2

ST1 MT-00646

MT-00643

6MT-98
DRIVE PINION SHAFT ASSEMBLY
MANUAL TRANSMISSION AND DIFFERENTIAL

3) Install the retainer and outer bearing inner race
T N

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