Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Impreza 2001-2002.2004-2007 Approved Subaru Impreza 2004 WRX STi 08. MECHANISM AND FUNCTION 35. MANUAL TRANSMISSION AND DIFFERENTIAL (6MT) 05. Shift and Select Mechanism

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05. Shift and Select Mechanism


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                             SHIFT AND SELECT MECHANISM
                                                           MANUAL TRANSMISSION AND DIFFERENTIAL


5. Shift and Select Mechanism
! The shifter fork and fork rods have a detent mechanism using a plunger with a ball in it and is
supported with a slidable ball bearing. The detent mechanisms give the driver distinctive detent feel-
ing and the slidable ball bearings help reduce the shift lever operating force.
! All shifter forks are made of aluminum die casting and the shifter arm shaft is formed as a hollow
type to minimize the overall weight of the transmission.
!   Gear double meshing is prevented by a mechanism that uses interlock blocks.
! The select return mechanism (which returns the selector lever to the neutral position) uses a U-
shaped leaf spring.




                                               6MT-7
                                SHIFT AND SELECT MECHANISM
MANUAL TRANSMISSION AND DIFFERENTIAL




                                                                                      (A)


                                                                        (22)
                                                                                            (2)
                                                                               (1)
                                                                (21)
                                                                                                        (3)
                                                       (20)                                                     (4)
                 (C)
                                                                                                                          (B)
                                               (19)

                                (18)

              (17)

       (16)




                                       (14)

                                                                                                                        (5)
                        (15)
                                 (13)                                                                         (6)

                                                                                                  (7)

                                 (12)

                                              (11)
                                                         (10)                        (8)
                                                                        (9)

                                                                                                                      MT-00897


  (A) Interlock mechanism                     (6) 3rd-4th shifter arm                       (15) Neutral set spring
  (B) Shift detent mechanism                  (7) 1st-2nd shifter arm                       (16) Shifter arm shaft
  (C) Select return mechanism                 (8) 1st-2nd shifter rod                       (17) No. 1 selector arm
                                              (9) 1st-2nd shift fork                        (18) No. 2 selector arm
  (1) Interlock arm                       (10) 3rd-4th shift fork                           (19) Striking rod
  (2) Reverse interlock block             (11) 3rd-4th shifter rod                          (20) Reverse shifter arm
  (3) Interlock block                     (12) Slidable bearing                             (21) Reverse fork rod
  (4) 5th-6th shifter arm                 (13) 5th-6th fork rod                             (22) Reverse shifter fork
  (5) Shifter plunger                     (14) 5th-6th shift fork




                                                              6MT-8
                            SHIFT AND SELECT MECHANISM
                                                          MANUAL TRANSMISSION AND DIFFERENTIAL


A: MECHANISM
1. SHIFT DETENT MECHANISM
The shift detent mechanism allows the driver to distinctively feel the shift into a gear. The mecha-
nism also prevents the transmission from jumping out of gear.
The shift detent mechanism uses a plunger with a check ball in it. The check ball is held under a
small bowl which has the function of reducing friction during a shift and with the detent mechanism
on the fork rod, generating a force to retain a gear in the selected position.




                                                                     (1)


                                     (5)
                                                                       (2)




                                                            (3)
                               (4)

                                                                  MT-00898

     (1) Spring                                        (4) Check ball
     (2) Plunger                                       (5) Bowl
     (3) Fork rod




                                              6MT-9
                             SHIFT AND SELECT MECHANISM
MANUAL TRANSMISSION AND DIFFERENTIAL


2. SELECT RETURN MECHANISM
The select return mechanism allows the shift lever to return to the neutral position.
The neutral set spring pinches between its two arms the four convex portions on the No. 1 selector
arm to hold the shift lever always in the neutral position. When the driver moves the shift lever in a
select direction, the No. 1 and No. 2 selector arms turn about their axes, changing their relative an-
gle.
This causes a pair of diagonally opposing convex portions on the No. 1 selector arm to open the
neutral set spring. When the driver then releases the shift lever, the opened neutral set spring push-
es by its returning force the convex portions to bring the selector arms back to the neutral position.




                                              6MT-10
                                  SHIFT AND SELECT MECHANISM
                                                               MANUAL TRANSMISSION AND DIFFERENTIAL




                            (A)          (1)                                         (B)    (1)




                                         (2)                                                      (2)

                      (3)
                                                                             (3)


                                                                                           (1)
                            (C)        (1)                                         (D)




                                             (2)                                                  (2)


                (3)                                                    (3)




                                                                                            MT-00899


(1) Neutral set spring                                      (A) 1st-2nd
(2) No. 2 selector arm                                      (B) Neutral/3rd-4th
(3) No. 1 selector arm                                      (C) 5th-6th
                                                            (D) Reverse




                                                   6MT-11
                                         SHIFT AND SELECT MECHANISM
MANUAL TRANSMISSION AND DIFFERENTIAL


3. INTERLOCK MECHANISM (DOUBLE-MESHING PREVENTION MECHANISM)
The interlock mechanism makes it impossible to shift the transmission into two gears at once.
When the interlock arm selects the shifter arm corresponding to the gear into which the driver is
going to make a shift, the interlock blocks also move in the same select direction, preventing the
other shifter arms from being selected.
The gap between the two blocks is adjusted such that only one shifter arm can enter it, so the inter-
lock blocks prevent the other two shifter arms from being selected even if the driver operates the
shift lever in a way that otherwise would cause simultaneous engagement of two gears.
!   When shift lever is properly operated

                                                                           (1)




          (1)
                                                                                            (2)



                                                                                                  (3)
                                                        (6)


                                                               (1)
                                         (2)
                                                                     (5)
                 (5)         (4)   (3)
                                                                                 (4)

                                                                                          MT-00900

       (1) Interlock arm                                    (4) 3rd



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