Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Impreza 2001-2002.2004-2007 Approved Subaru Impreza 2006-07 Transmission 5MT Manual Trans & Diff
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MANUAL TRANSMISSION
AND DIFFERENTIAL
5-SPEED (5MT)
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
1. General Description
A: SPECIFICATION
1. MANUAL TRANSMISSION AND DIFFERENTIAL
2.5 L
Model 2.5 L Turbo
2.5i, OUTBACK
Type 5-forward speeds with synchromesh and 1-reverse
1st 3.454 3.454
2nd 2.062 1.947
3rd 1.448 1.366
Transmission gear ratio
4th 1.088 0.972
5th 0.780 0.738
Reverse 3.333
Front reduction Type of gear Hypoid
Final
gear Gear ratio 3.900 3.700
Type of gear Helical
Transfer
Rear reduction Gear ratio 1.000 1.000
gear Type of gear Hypoid
Final
Gear ratio 3.900 3.700
Front differential Type and number of gear Straight bevel gear (Bevel pinion: 2, Bevel gear: 2)
Center differen-
Type and number of gear Straight bevel gear (Bevel pinion: 2, Bevel gear: 2 and viscous coupling)
tial
Transmission gear oil GL-5
Transmission oil capacity 3.5 2 (3.7 US qt, 3.1 lmp qt)
2. TRANSMISSION GEAR OIL 3. TRANSMISSION CASE ASSEMBLY
Recommended oil: Drive pinion shim adjustment
(1) Hypoid gear backlash:
(2) 0.13 -- 0.18 mm (0.0051 -- 0.0071 in)
(3)
GL-5 Drive pinion shim
(4)
( C) -30 -26 -15 -5 0 15 25 30 Thickness Thickness
Part No. Part No.
( F) -22 -15 5 23 32 59 77 86 mm (in) mm (in)
90 0.150 0.250
85W 32295AA031 32295AA071
(0.0059) (0.0098)
80W
75W -90 0.175 0.275
32295AA041 32295AA081
(0.0069) (0.0108)
MT-00001
0.200 0.300
32295AA051 32295AA091
(0.0079) (0.0118)
(1) Item 0.225 0.500
(2) Transmission gear oil 32295AA061 32295AA101
(0.0089) (0.0197)
(3) API standard
(4) SAE viscosity No. and applicable temperature Selection of main shaft rear plate
Main shaft rear plate
Dimension "A" mm (in) Part No. Mark
4.00 -- 4.13
32294AA041 1
(0.1575 -- 0.1626)
3.87 -- 3.99
32294AA051 2
(0.1524 -- 0.1571)
5MT-2
General Description
MANUAL TRANSMISSION AND DIFFERENTIAL
4. DRIVE PINION ASSEMBLY 6. SHIFTER FORK AND ROD
Preload adjustment of thrust bearing Select the suitable shifter forks so that both cou-
pling sleeve and reverse driven gear are positioned
Starting torque:
in the center of their synchromesh mechanisms.
0.3 -- 0.8 Nm (0.03 -- 0.08 kgf-m, 0.2 -- 0.6 ft-
lb) Rod end clearance:
A: 1st-2nd -- 3rd-4th
Adjusting washer No. 1 0.4 -- 1.4 mm (0.016 -- 0.055 in)
Part No. Thickness mm (in) B: 3rd-4th -- 5th
803025051 3.925 (0.1545) 0.5 -- 1.3 mm (0.020 -- 0.051 in)
803025052 3.950 (0.1555)
803025053 3.975 (0.1565) 1st-2nd shifter fork
803025054 4.000 (0.1575) Part No. Mark Remarks
803025055 4.025 (0.1585) Approach to 1st gear
32804AA060 1
by 0.2 mm (0.008 in)
803025056 4.050 (0.1594)
32804AA070 No mark Standard
803025057 4.075 (0.1604)
Approach to 2nd gear
32804AA080 3
by 0.2 mm (0.008 in)
Adjusting washer No. 2
Part No. Thickness mm (in)
3rd-4th shifter fork
803025059 3.850 (0.1516)
Part No. Mark Remarks
803025054 4.000 (0.1575)
Approach to 4th gear
803025058 4.150 (0.1634) 32810AA061 1
by 0.2 mm (0.008 in)
32810AA071 No mark Standard
5. REVERSE IDLER GEAR
Approach to 3rd gear
32810AA101 3
Adjustment of reverse idler gear position by 0.2 mm (0.008 in)
Reverse idler gear to transmission case (LH)
wall clearance: 5th shifter fork (Non-turbo model)
6.0 -- 7.5 mm (0.236 -- 0.295 in) Part No. Mark Remarks
Approach to 5th gear
32812AA201 7
Reverse shifter lever by 0.2 mm (0.008 in)
Part No. Mark Remarks 32812AA211 No mark Standard
32820AA070 7 Further from case wall Become distant from
32820AA080 8 Standard 32812AA221 9 5th gear by 0.2 mm
32820AA090 9 Closer to the case wall (0.008 in)
After installing a suitable reverse shifter lever, ad- 5th shifter fork (Turbo model)
just the clearance using washers. Part No. Mark Remarks
Reverse idler gear to transmission case wall 32812AA231 7
Approach to 5th gear
clearance: by 0.2 mm (0.008 in)
0 -- 0.5 mm (0 -- 0.020 in) 32812AA241 No mark Standard
Become distant from
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