Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1995 1995 Service Manual ENGINE SECTION FUEL INJECTION SYSTEM MSA5TCD95L5501
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2-7 SERVICE PROCEDURE
4. Intake Manifold
4. Intake Manifold
A: REMOVAL
1) Release fuel pressure.
2) Disconnect connector from mass air flow sensor.
3) Remove air intake duct, air cleaner upper cover and air
cleaner element.
B2M0154
4) Disconnect accelerator cable k .
1
5) Disconnect cruise control cable k . (With cruise control
2
model)
G2M0280
6) Disconnect hoses from pressure sources switching
solenoid valve.
B2M0334
7) Remove power steering pump from bracket.
(1) Loosen lock bolt and slider bolt, and remove front
side V-belt.
G2M0286
(2) Remove pipe with bracket from intake manifold.
B2M0340
8
SERVICE PROCEDURE 2-7
4. Intake Manifold
(3) Remove bolts which install power steering pump
from bracket.
B2M0334
(4) Place power steering pump on the right side wheel
apron.
B2M0029
8) Disconnect spark plug cords from ignition coil.
B6M0160
9) Disconnect engine coolant hoses from throttle body.
H2M1246
10) Disconnect engine coolant hose k from idle air con-
1
trol solenoid valve.
11) Disconnect air by-pass hose k from idle air control
2
solenoid valve.
H2M1259A
9
2-7 SERVICE PROCEDURE
4. Intake Manifold
12) Disconnect brake booster hose.
B2M0342
13) Remove EGR pipe.
B2M0343
14) Disconnect canister hose from pipe.
G2M0370
15) Disconnect engine harness connectors from bulkhead
harness connectors.
B2M0019
16) Disconnect connectors from engine coolant tempera-
ture sensor k and thermometer k .
1 2
B2M0345A
10
SERVICE PROCEDURE 2-7
4. Intake Manifold
17) Disconnect connector from knock sensor.
B2M0346
18) Disconnect connector from camshaft position sensor.
G2M0416
19) Disconnect connector from crankshaft position sensor.
G2M0408
20) Disconnect connector from oil pressure switch.
G2M0091
21) Disconnect fuel hoses from pipes.
WARNING:
Catch fuel from hoses in a container.
G2M0296
11
2-7 SERVICE PROCEDURE
4. Intake Manifold
22) Remove bolts which hold intake manifold onto cylinder
heads.
B2M0159
23) Remove intake manifold.
B2M0160
B: DISASSEMBLY
1) Disconnect connectors from throttle position sensor,
ignition coil, fuel injectors, idle air control solenoid valve,
purge control solenoid valve and EGR solenoid valve.
2) Remove engine harness from intake manifold.
k EGR solenoid valve
1
k Throttle position sensor
2
k Idle air control solenoid valve
3
k Purge control solenoid valve
4
B2M0347A k Harness band
5
3) Remove throttle body from intake manifold.
B2M0157
4) Remove fuel pipes, etc. from intake manifold.
k1 Pressure regulator
k2 Purge control solenoid valve
k3 Fuel pipe ASSY
B2M0161A
12
SERVICE PROCEDURE 2-7
4. Intake Manifold
C: ASSEMBLY
1) Assemble fuel pipes, etc. to intake manifold.
k1 Pressure regulator
k2 Purge control solenoid valve
k3 Fuel pipe ASSY
B2M0161A
2) Assemble throttle body to intake manifold.
CAUTION:
Replace gasket with a new one.
Tightening torque:
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