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MSA5TCD95L5928


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6-3                                     WIRING DIAGRAM
2. Basic Diagnostics Procedures


                                            2. Basic Diagnostics Procedures
                                            The most important purpose of diagnostics is to determine
                                            which part is malfunctioning quickly, to save time and labor.
                                            A: IDENTIFICATION OF TROUBLE SYMPTOM
                                            Determine what the problem is based on the symptom.

                                            B: PROBABLE CAUSE OF TROUBLE
                                            Look at the wiring diagram and check the system's circuit.
                                            Then check the switch, relay, fuse, ground, etc.

                                            C: LOCATION AND REPAIR OF TROUBLE
                                            1) Using the diagnostics narrow down the causes.
                                            2) If necessary, use a voltmeter, ohmmeter, etc.
                                            3) Before replacing certain component parts (switch, relay,
                                            etc.), check the power supply, ground, for open wiring
                                            harness, poor connectors, etc. If no problems are
                                            encountered, check the component parts.

                                            D: CONFIRMATION OF SYSTEM OPERATION
                                            After repairing, ensure that the system operates properly.




                                            E: INSPECTION
                                            1. VOLTAGE MEASUREMENT
                                            1) Using a voltmeter, connect the negative lead to a good
                                            ground point or negative battery terminal and the positive
                                            lead to the connector or component terminal.
                                            2) Contact the positive probe of the voltmeter on connec-
                                            tor (A).
                                            The voltmeter will indicate a voltage.
                                            3) Shift the positive probe to connector (B). The voltmeter
                                  G6M0206
                                            will indicate no voltage.
                                            With test set-up held as it is, turn switch ON. The voltme-
                                            ter will indicate a voltage and, at the same time, the light
                                            will come on.
                                            4) The circuit is in good order. If a problem such as a lamp
                                            failing to light occurs, use the procedures outlined above to
                                            track down the malfunction.




                                                   8
      WIRING DIAGRAM                                                     6-3
                                               2. Basic Diagnostics Procedures


          2. CIRCUIT CONTINUITY CHECKS
          1) Disconnect the battery terminal or connector so there is
          no voltage between the check points.
          Contact the two leads of an ohmmeter to each of the check
          points.
          If the circuit has diodes, reverse the two leads and check
          again.
          2) Use an ohmmeter to check for diode continuity.
          When contacting the negative lead to the diode positive
G6M0207   side and the positive lead to the negative side, there should
          be continuity.
          When contacting the two leads in reverse, there should be
          no continuity.




          3) Symbol "o--o" indicates that continuity exists between
          two points or terminals. For example, when a switch posi-
          tion is "3", continuity exists among terminals 1, 3 and 6, as
          shown in table below.
                            Terminal
                                       1   2        3      4      5      6
          Switch Position
                     OFF
                      1                k                          k      k
                      2                k                   k             k
                      3                k            k                    k
                      4                k   k                             k




                 9
6-3                                     WIRING DIAGRAM
2. Basic Diagnostics Procedures


                                            3. HOW TO DETERMINE AN OPEN CIRCUIT
                                            1) Voltmeter method
                                            An open circuit is determined by measuring the voltage
                                            between respective connectors and ground using a
                                            voltmeter, starting with the connector closest to the power
                                            supply. The power supply must be turned ON so that cur-
                                            rent flows in the circuit. If voltage is not present between a
                                            particular connector and ground, the circuit between that
                                            connector and the previous connector is open.
                                  G6M0208


                                            2) Ohmmeter method
                                            Disconnect all connectors affected, and check continuity in
                                            the wiring between adjacent connectors. When the ohm-
                                            meter indicates "infinite", the wiring is open.




                                  G6M0209

                                            4. HOW TO DETERMINE A SHORT-CIRCUIT
                                            1) Test lamp method
                                            Connect a test lamp (rated at approximately 3 watts) in
                                            place of the blown fuse and allow current to flow through
                                            the circuit. Disconnect one connector at a time from the
                                            circuit, starting with the one located farthest from the power
                                            supply. If the test lamp goes out when a connector is
                                            disconnected, the wiring between that connection and the
                                            next connector (farther from the power supply) is shorted.
                                  G6M0210


                                            2) Ohmmeter method
                                            Disconnect all affected connectors, and check continuity
                                            between each connector and ground. When ohmmeter
                                            indicates continuity between a particular connector and
                                            ground, that connector is shorted.




                                  G6M0211




                                                  10
      WIRING DIAGRAM                                                 6-3
                                                    3. Working Precautions


          3. Working Precautions
          1. PRECAUTIONS WHEN WORKING WITH THE
          PARTS MOUNTED ON THE VEHICLE
          1) When working under a vehicle which is jacked-up,
          always be sure to use safety stands.
          2) The parking brake must always be applied during work-
          ing. Also, in automatic transmission vehicles, keep the
          select lever set to the P (Parking) range.
          3) Be sure the workshop is properly ventilated when run-
          ning the engine. Further, be careful not to touch the belt or
          fan while the engine is operating.
          4) Be careful not to touch hot metal parts, especially the
          radiator and exhaust system immediately after the engine
          has been shut off.

          2. PRECAUTIONS IN TROUBLE DIAGNOSIS AND
          REPAIR OF ELECTRIC PARTS
          1) The battery cable must be disconnected from the bat-
          tery's (-) terminal, and the ignition switch must be set to the
          OFF position, unless otherwise required by the diagnos-
          tics.
          2) Securely fasten the wiring harness with clamps and
          slips so that the harness does not interfere with the body
          end parts or edges and bolts or screws.
          3) When installing parts, be careful not to catch them on
          the wiring harness.




          4) When disconnecting a connector, do not pull the wires,
          but pull while holding the connector body.




G6M0212




                11
6-3                            WIRING DIAGRAM
3. Working Precautions


                                   5) Some connectors are provided with a lock. One type of
                                   such a connector is disconnected by pushing the lock, and
                                   the other, by moving the lock up. In either type the lock
                                   shape must be identified before attempting to disconnect
                                   the connector.
                                   To connect, insert the connector until it snaps and confirm
                                   that it is tightly connected.




                         G6M0213


                                   6) When checking continuity between connector terminals,
                                   or measuring voltage across the terminal and ground,
                                   always contact tester probe(s) on terminals from the wiring
                                   connection side. If the probe is too thick to gain access to
                                   the terminal, use "mini" test leads.
                                   To check water-proof connectors (which are not accessible
                                   from the wiring side), contact test probes on the terminal
                                   side being careful not to bend or damage the terminals.

                         G6M0214


                                   7) Sensors, relays, electrical unit, etc., are sensitive to
                                   strong impacts.
                                   Handle them with care so that they are not dropped or
                                   mishandled.




                                         12
                                     WIRING DIAGRAM                                                6-3
                                                                            4. How to Use Wiring Diagram


                                         4. How to Use Wiring Diagram




                                                                                               B6M0213A


A: RELAY                                              D: FUSE No. & RATING
A symbol used to indicate a relay.                    The "FUSE No. & RATING" corresponds that
                                                      used in the fuse box (main fuse box, and joint
B: CONNECTOR-1                                        box).
The sketch of the connector indicates the one-
pole types.                                           E: CONNECTOR-2
                                                      1. Each connector is indicated by a symbol.
C: WIRING CONNECTION                                  2. Each terminal number is indicated in the cor-
Some wiring diagrams are indicated in foldouts           responding wiring diagram in an abbreviated
for convenience. Wiring destinations are indi-           form.
cated where necessary by corresponding sym-           3. For example, terminal number "C2" refers to
bols (as when two pages are needed for clear             No. 2 terminal of connector (C:F41) shown in
indication).                                             the connector sketch.




                                                 13
6-3                                     WIRING DIAGRAM
4. How to Use Wiring Diagram


F: CONNECTOR SKETCH                                     J: SYMBOLS OF WIRE CONNECTION
1. Each connector sketch clearly identifies the         AND CROSSING
   shape and color of a connector as well as                 Symbol            Refers to wires which are
   terminal locations. Non-colored connectors                                  connected and branched
   are indicated in natural color.                                             at the "dot" point.
2. When more than two types of connector                     Symbol            Refers to wires which are
   number are indicated in a connector sketch,                                 crossed but not con-
   it means that the same type connectors are                                  nected.
   used.
                                                        K: POWER SUPPLY ROUTING
G: GROUND                                               A symbol is used to indicate the power supply in
                                                        each wiring diagram.
Each grounding point can be located easily by
                                                        "MB-5", "MB-6", etc., which are used as power
referring to the corresponding wiring harness.          supply symbols throughout the text, correspond
                                                        with those shown in the POWER SUPPLY
H: DIODE                                                ROUTING in the wiring diagram.
A symbol is used to indicate a diode.                   Accordingly, using the POWER SUPPLY ROUT-
                                                        ING and wiring diagrams permits service per-
I: WIRE TRACING ON EXTENDED                             sonnel to understand the entire electrical
WIRING DIAGRAMS                                         arrangement of a system.
For a wiring diagram extending over at least two        L: S.M.J.
pages, a symbol (consisting of the same charac-
                                                        A symbol is used to indicate the terminal
ters with arrows), as shown below, facilitates          arrangement of the super multiple junction. The
wire tracing from one page to the next.                 S.M.J. is not shown in respective wiring dia-
A ) A, B ) B                                            grams but is indicated on the next page.

                                                        SYMBOLS AND ABBREVIATIONS
                                                        A number of symbols and abbreviations are used
                                                        in each wiring diagram to easily identify parts or
                                                        circuits.




                                                   14
                       WIRING DIAGRAM                                              6-3
                                          5. How to Use Super Multiple Junction (S.M.J.)


                         5. How to Use Super Multiple Junction
                         (S.M.J.)
                         The "S.M.J." indicated in wiring diagrams is shown in a
                         simplified form.
TERMINAL ARRANGEMENT



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