Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1995 1995 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION AUTOMATIC TRANSMISSION AND DIFFERENTIAL MSA5TCD95L5572

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MSA5TCD95L5572


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3-2                                SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential


                                                       1. Automatic Transmission and
                                                       Differential
                                                       A: SPECIFICATIONS
                                                              Symmetric, 3 element, single stage, 2 phase torque converter
                                   Type
                                                                                    clutch coupling
 Torque                      Stall torque ratio                                            2.1 -- 2.3
 converter
                            Nominal diameter                                            236 mm (9.29 in)
 clutch
                         Stall speed (at sea level)                                  2,300 -- 2,700 rpm
                             One-way clutch                                     Sprague type one-way clutch
                                          Type                       4-forward, 1-reverse, double-row planetary gears
                                                                   Multi-plate clutch                          4 sets
                                                                   Multi-plate brake                            1 set
                                    Control element
                                                                      Band brake                                1 set
                                                             One-way clutch (sprague type)                     2 sets
                                                                          1st                                   2.785
                                                                          2nd                                   1.545
                                       Gear ratio                         3rd                                   1.000
                                                                          4th                                   0.694
                                                                        Reverse                                 2.272
                                                                    Front sun gear                               33
                                                                      Front pinion                               21
                                                                   Front internal gear                           75
                            Tooth number of planetary gear
                                                                     Rear sun gear                               42

 Automatic                                                            Rear pinion                                17
             Transmis-
 transmis-                                                         Rear internal gear                            75
             sion
 sion
                                                                                                 Transmission in neutral, output
                                                                        P (Park)                 member immovable, and engine
                                                                                                         start possible
                                                                                                   Transmission in reverse for
                                                                      R (Reverse)
                                                                                                            backing
                                                                                                   Transmission in neutral, and
                                                                      N (Neutral)
                                                                                                      engine start possible
                                                                                                        Automatic gear change
                                                                       D (Drive)
                                   Selector position                                                    1st + 2nd + 3rd + 4th
                                                                                                            ,     ,      ,

                                                                                                        Automatic gear change
                                                                         3 (3rd)
                                                                                                        1st + 2nd + 3rd + 4th
                                                                                                            ,     ,

                                                                                                           2nd gear locked
                                                                        2 (2nd)                         (Deceleration possible
                                                                                                          4th , 3rd , 2nd)
                                                                                                        1st gear locked
                                                                         1 (1st)                     (Deceleration possible
                                                                                                    4th , 3rd , 2nd , 1st)
                                    Control method                                 Hydraulic remote control




                                                               2
                               SPECIFICATIONS AND SERVICE DATA                                                      3-2
                                                                           1. Automatic Transmission and Differential


                                                 Type                       Variable-capacity type vane pump
            Oil pump                        Driving method                            Driven by engine
                                        Number of vanes                                   9 pieces
                                                                                Electronic/hydraulic control
                                                 Type                [Four forward speed changes by electrical signals
            Hydraulic                                                 of car speed and accelerator (throttle) opening]
            control
                                                 Fluid                  Dexron II type Automatic transmission fluid
                                            Fluid capacity                      7.9   (8.4 US qt, 7.0 Imp qt)
                                       Lubrication system                  Forced feed lubrication with oil pump
Automatic Lubrication
transmis-                                         Oil                Automatic transmission fluid (above mentioned.)
sion
          Cooling                        Cooling system                Liquid-cooled cooler incorporated in radiator
                                            Inhibitor switch                              12 poles
            Harness                                                                                    FWD ... 11
                                     Transmission harness                     poles
                                                                                                       AWD ... 13
                                            Transfer clutch                     Hydraulic multi-plate clutch
                                         Control method                          Electronic, hydraulic type
            Transfer                                                 The same Automatic Transmission Fluid used in
                                               Lubricant
                                                                               automatic transmission.
                                     1st reduction gear ratio                          1.000 (53/53)

            Final gear                                         FWD                     3.900 (39/10)
                              Front drive
            ratio                                              AWD                      4.111 (37/9)
            Speedometer gear ratio                                                      0.83 (19/23)

Final       Lubrication oil                                                              API, GL-5
reduction   Oil
                                              Front drive                      1.2    (1.3 US qt, 1.1 Imp qt)
            capacity
            ATF
            cooling                    Radiation capacity                 1.651 kW (1,420 kcal/h, 5,635 BTU/h)
            system




                                                                3
3-2                            SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential


                                             B: ADJUSTING PARTS




                                                                  G3M0774




                                                 4
                               SPECIFICATIONS AND SERVICE DATA                                                                               3-2
                                                                                               1. Automatic Transmission and Differential


No.       Part Name          Part Number                                  Dimension mm (in)                                    Application
                                                     -0.030             -0.0012           -0.023             -0.0009
                                              13.5   -0.037   (0.5315   -0.0015 ), 13.5   -0.030   (0.5315   -0.0012 ),   Adjusting side clear-
1     Control piston      31235AA000 -- 030          -0.016             -0.0006           -0.009             -0.0004
                                              13.5   -0.023   (0.5315   -0.0009 ), 13.5   -0.016   (0.5315   -0.0006 )    ance of oil pump

                                              17 -0.010 (0.6693 -0.0004 ), 17 -0.003 (0.6693 -0.0001 ),
                                                 -0.017         -0.0007       -0.010         -0.0004                      Adjusting side clear-
2     Cam ring            31241AA001 -- 031
                                              17 +0.004 (0.6693 +0.0002 ), 17 +0.004 (0.6693 +0.0004 )
                                                 -0.003         -0.0001
                                                                              +0.011
                                                                                             +0.0002                      ance of oil pump

                                              17 -0.030 (0.6693 -0.0012 ), 17 -0.030 (0.6693 -0.0009 ),
                                                 -0.037         -0.0015
                                                                              -0.023
                                                                                             -0.0012                      Adjusting side clear-
3     Vane (Oil pump)     31243AA000 -- 030
                                              17 -0.023 (0.6693 -0.0009 ), 17 +0.016 (0.6693 +0.0004 )
                                                 -0.016         -0.0006       +0.009
                                                                                             +0.0006                      ance of oil pump

                                              17 -0.030 (0.6693 -0.0012 ), 17 -0.023 (0.6693 -0.0009 ),
                                                 -0.037         -0.0015       -0.030         -0.0012                      Adjusting side clear-
4     Rotor (Oil pump)    31240AA000 -- 030
                                              17 -0.016 (0.6693 -0.0006 ), 17 +0.009 (0.6693 +0.0004 )
                                                 -0.023         -0.0009       +0.016         +0.0006                      ance of oil pump

                                                                                                                          Adjusting end play
      Thrust washer                           0.7, 0.9, 1.1, 1.3, 1.5, 1.7, 1.9
5                         31299AA000 -- 060                                                                               of reverse clutch
      (Reverse clutch)                        (0.028, 0.035, 0.043, 0.051, 0.059, 0.067, 0.075)
                                                                                                                          drum

                                              0.8, 1.0, 1.2, 1.4, 1.6, 1.8, 2.0                                           Adjusting total end
6     Bearing race        803031021 -- 027
                                              (0.031, 0.039, 0.047, 0.055, 0.063, 0.071, 0.079)                           play

                                              4.6, 4.8, 5.0, 5.2, 5.4, 5.6 (0.181, 0.189, 0.197, 0.205, 0.213, Adjusting clearance
7     Retaining plate     31567AA350 -- 400
                                              0.220)                                                           of reverse clutch

                                              3.6, 3.8, 4.0, 4.2, 4.4, 4.6, 4.8, 5.0                                      Adjusting clearance
8     Retaining plate     31567AA190 -- 260
                                              (0.142, 0.150, 0.157, 0.165, 0.173, 0.181, 0.189, 0.197)                    of high clutch

                          31567AA010,       4.0, 4.2, 4.4, 4.6, 4.8, 5.0, 5.2                                             Adjusting clearance
9     Retaining plate
                          31567AA060 -- 110 (0.157, 0.165, 0.173, 0.181, 0.189, 0.197, 0.205)                             of forward clutch

                                                                                                                          Adjusting clearance
                                              8.0, 8.2, 8.4, 8.6, 8.8, 9.0, 9.2
10    Retaining plate     31567AA410 -- 470                                                                               of overrunning
                                              (0.315, 0.323, 0.331, 0.339, 0.346, 0.354, 0.362)
                                                                                                                          clutch

                                                                                                                          Adjusting clearance
      Retaining plate                         6.5, 6.8, 7.1, 7.4, 7.7, 8.0, 8.2, 8.4
11                        31667AA180 -- 250                                                                               of low and reverse
      No. 2                                   (0.256, 0.268, 0.280, 0.291, 0.303, 0.315, 0.323, 0.331)
                                                                                                                          brake

      Pressure plate                          3.3, 3.7, 4.1, 4.5                                                          Adjusting clearance
12                        31593AA151 -- 181
      (Front)                                 (0.130, 0.146, 0.161, 0.177)                                                of transfer clutch

                          806536020,
      Thrust bearing                          3.8, 4.0, 4.2, 4.4, 4.6, 4.8, 5.0                                           Adjusting end play
13                        806535030 -- 070,
      (35 x 53 x T)                           (0.150, 0.157, 0.165, 0.173, 0.181, 0.189, 0.197)                           of transfer clutch
                          090

                                                                                                                          Adjusting backlash
      Washer                                  0.95, 1.00, 1.05
14                        803038021 -- 023                                                                                of differential bevel
      (38.1 x 50 x T)                         (0.0374, 0.0394, 0.0413)
                                                                                                                          gear

                                              0.150, 0.175, 0.200, 0.225, 0.250, 0.275                                    Adjusting drive pin-
15    Drive pinion shim   31451AA050 -- 100
                                              (0.0059, 0.0069, 0.0079, 0.0089, 0.0098, 0.0108)                            ion height




                                                                  5
3-2                            SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential


                                             C: LOCATION AND INSTALLING DIRECTION
                                             OF THRUST NEEDLE BEARING




                                                                             B3M0400A




                                                 6
                      SPECIFICATIONS AND SERVICE DATA                                                          3-2
                                                                      1. Automatic Transmission and Differential


                                                                                                        Unit: mm (in)

No.      Part Name    Part Number   Inside diameter    Outside diameter       Dimension             Application
      Thrust needle                                                                               A place of high
A                     806530020        30 (1.18)          47 (1.85)           3.3 (0.130)
      bearing                                                                                          clutch
      Thrust needle                                                                               A place of high
B                     806537010        38 (1.50)          53 (2.09)           3.2 (0.126)
      bearing                                                                                       clutch hub
      Thrust needle                                                                               A place of front
C                     806537010        38 (1.50)          53 (2.09)           3.2 (0.126)
      bearing                                                                                        sun gear
      Thrust needle                                                                               A place of front
D                     806558020        58 (2.28)          78 (3.07)           4.0 (0.157)
      bearing                                                                                     planetary carrier
      Thrust needle                                                                               A place of rear
E                     806535120        35 (1.38)          53 (2.09)           4.8 (0.189)
      bearing                                                                                        sun gear
      Thrust needle                                                                               A place of rear
F                     806534010        34 (1.34)          53 (2.09)          3.37 (0.1327)
      bearing                                                                                      internal gear
                                                                                                     A place of
      Thrust needle
G                     806558020        58 (2.28)          78 (3.07)           4.0 (0.157)        overrunning clutch
      bearing
                                                                                                        hub
      Thrust needle                                                                              A place of low &
H                     806542010        42 (1.65)          59 (2.32)           3.6 (0.142)
      bearing                                                                                     reverse brake
                      806536020                                            3.8, 4.0, 4.2, 4.4,
                      806535030                                               4.6, 4.8, 5.0
                                                                                                   Adjusting end
      Thrust needle                                                          (0.150, 0.157,
 I                                     36 (1.42)          53 (2.09)                               play of transfer
                          




      bearing                                                                0.165, 0.173,
                                                                                                       clutch
                      806535070                                              0.181, 0.189,
                      806535090                                                  0.197)




                                                   7
3-2                            SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential


                                             D: FLUID PASSAGES




                                                                 G3M0776




                                                 8
SPECIFICATIONS AND SERVICE DATA                              3-2
                         1. Automatic Transmission and Differential




                                                          G3M0777




               9



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