Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1995 1995 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION AUTOMATIC TRANSMISSION AND DIFFERENTIAL MSA5TCD95L5597

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  SERVICE PROCEDURE                                              3-2
                                                    15. Transfer Clutch


          15. Transfer Clutch
          A: DISASSEMBLY
          1) Remove the seal ring.
          CAUTION:
          Be careful not to damage the seal ring.



G3M0493


          2) Using a press and ST, remove the ball bearing.
          ST    498077000 REMOVER
          CAUTION:
          Do not reuse the bearing.




G3M0494


          3) Remove the snap ring, and take out the pressure plate,
          drive plates, and driven plates.




G3M0495


          4) Remove the snap ring with ST1, ST2 and ST3, and take
          out the spring retainer.
          ST1 399893600 PLIERS
          ST2 398673600 COMPRESSOR
          ST3 498627000 SEAT




G3M0496


          5) Apply compressed air to the rear drive shaft to remove
          the piston.




G3M0497




               109
3-2                     SERVICE PROCEDURE
15. Transfer Clutch


                                B: INSPECTION
                                1) Check the drive plate facing for wear and damage.
                                2) Check the snap ring for wear, return spring for perma-
                                nent set and breakage, and spring retainer for deformation.
                                3) Check the lathe cut ring for damage.




                                C: ASSEMBLY
                                1) Install the lathe cut seal ring to the I.D./O.D. of the
                                transfer clutch piston.




                      G3M0498

                                2) Install piston.
                                   (1) Connect piston to rear drive shaft (until it reaches
                                   hole in valve body).
                                   (2) Install spring retainer to piston.
                                   (3) Using ST1, ST2 and ST3, attach transfer piston
                                   seal to ST2.
                                ST1 499247400 INSTALLER
                                ST2 499257400 PISTON GUIDE
                                ST3 498267400 TABLE
                      G3M0499
                                CAUTION:
                                Be careful not to tilt transfer piston seal.




                                   (4) Place ST3 onto rear drive shaft so that spring can
                                   be inserted into hole in transfer piston seal.
                                   (5) Attach ST2 to rear drive shaft. Using ST1, press
                                   into place.
                                ST1 499247400 INSTALLER
                                ST2 499257300 SNAP RING OUTER GUIDE
                                ST3 499257400 PISTON GUIDE
                                CAUTION:
                                Do not allow lip of transfer piston seal to fold back.
                      G3M0500




                                     110
                                SERVICE PROCEDURE                                                      3-2
                                                                                          15. Transfer Clutch


                                        3) Install the driven plates, drive plates, and pressure
                                        plate, and secure with a snap ring with ST1, ST2 and a
                                        press.
                                        ST1 398673600 COMPRESSOR
                                        ST2 498627000 SEAT




                              G3M0501


                                        4) Apply compressed air to see if the assembled parts
                                        move smoothly.




                              G3M0502


                                        5) Check the clearance.
                                        Standard value:
                                             0.2 -- 0.6 mm (0.008 -- 0.024 in)
                                        Allowable limit:
                                             1.6 mm (0.063 in)
                                        If the clearance is not within the specified range, select a
                                        proper pressure plate.
                                        NOTE:
                              G3M0503   Before measuring clearance, place the same thickness of
                                        shim on both sides to prevent pressure plate from tilting.
                                            Part No.                       Thickness mm (in)
                                          31593AA151                             3.3   (0.130)

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