Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1995 1995 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION MANUAL TRANSMISSION AND DIFFERENTIAL MSA5TCD95L5565
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3-1 SERVICE PROCEDURE
5. Drive Pinion Assembly (AWD Model)
5. Drive Pinion Assembly (AWD Model)
A: DISASSEMBLY
1. DRIVE PINION SHAFT
1) Straighten lock nut at staked portion. Remove the lock
nut using ST1, ST2 and ST3.
ST1 899884100 HOLDER
ST2 498427100 STOPPER
ST3 899988608 SOCKET WRENCH
G3M0595
2) Withdraw drive pinion from driven shaft.
Remove differential bevel gear sleeve k , adjusting washer
1
No. 1 k (25 x 37.5 x t), adjusting washer No. 2 k (25 x
2 3
37.5 x 4), thrust bearing k (25 x 37.5 x 3), needle bearing
4
k (25 x 30 x 20), drive pinion collar k , needle bearing k
5 6 7
(30 x 37 x 23) and thrust bearing k (33 x 50 x 3).
8
G3M0606
3) Remove roller bearing and washer (33 x 50 x 5) using
ST and press.
ST 498077000 REMOVER
CAUTION:
Do not reuse roller bearing.
G3M0607
2. DRIVEN GEAR ASSEMBLY
CAUTION:
Attach a cloth to the end of driven shaft (on the fric-
tional side of thrust needle bearing) during disassem-
bly or reassembly to prevent damage.
1) Straighten lock nut at staked portion. Remove the lock
nut using ST1 and ST2.
ST1 499987300 SOCKET WRENCH (50)
ST2 899884100 HOLDER
G3M0608
2) Remove 5th driven gear using ST.
ST 499857000 5TH DRIVEN GEAR REMOVER
G3M0609
50
SERVICE PROCEDURE 3-1
5. Drive Pinion Assembly (AWD Model)
3) Remove woodruff key.
4) Remove roller bearing (42 x 74 x 40), 3rd and 4th driven
gear using ST1 and ST2.
ST1 499757002 SNAP RING PRESS
ST2 899714110 REMOVER
G3M0610
5) Remove the key.
6) Remove 2nd driven gear assembly.
7) Remove 1st driven gear, 2nd gear bushing, gear and
hub using ST1 and ST2.
Replace gear and hub if necessary. Do not attempt to dis-
assemble if at all possible because they must engage at a
specified point. If they have to be disassembled, mark the
engaging point beforehand.
ST1 499757002 SNAP RING PRESS
G3M0611 ST2 899714110 REMOVER
8) Remove sub gears for 1st and 2nd driven gear.
B: ASSEMBLY
1. GEAR AND HUB ASSEMBLY
NOTE:
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