Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual ENGINE SECTION CLUTCH MSA5TCD96L6055
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2-10 SERVICE PROCEDURE
1. General - 2. On-Car Service
1. General
A: PRECAUTION
When servicing clutch system, pay attention to the follow-
ing items.
1. MECHANICAL APPLICATION TYPE
1) Check the routing of clutch cable for smoothness.
2) Excessive tightness or looseness of clutch cable have
a bad influence upon the cable durability.
3) Apply grease sufficiently to the connecting portion of
clutch pedal.
4) Apply grease sufficiently to the release lever portion.
5) Position clutch cable through the center of toe board
hole and route it smoothly. Adjustment is done by moving
the outer cable.
6) Make sure not to let the clutch chatter when starting
forward or rearward. If clutch chattering occurs, readjust so
that the bend of clutch outer cable becomes flatter.
2. On-Car Service
1. MECHANICAL APPLICATION TYPE
1) Remove release lever return spring from lever (Models
without hill holder only).
2) Adjust spherical nut so that the play is within the speci-
fied value at the lever end (center of spherical nut).
CAUTION:
Take care not to twist the cable during adjustment
G2M0234 Play: 3 -- 4 mm (0.12 -- 0.16 in)
Full stroke: 24 -- 26 mm (0.94 -- 1.02 in)
3) Upon completion of adjustment, securely lock spherical
nut with lock nut.
Install return spring on lever (Models without hill holder
only).
NOTE:
Hook the long hook side of the return spring with the lever
(Models without hill holder only).
G2M0235
4
SERVICE PROCEDURE 2-10
2. On-Car Service - 3. Release Bearing and Lever
4) Depress clutch pedal to assure there is no abnormality
in the clutch system.
G2M0236
3. Release Bearing and Lever
A: REMOVAL
1. MECHANICAL APPLICATION TYPE
1) Remove release lever return spring k (Models without
1
hill holder only).
2) Remove the two clips k from clutch release lever k
2 3
and remove release bearing k .
6
CAUTION:
Be careful not to deform clips.
3) Remove release lever seal k .
4
B2M0633A
4) Remove release lever retainer spring from release lever
pivot with a screwdriver by accessing it through clutch
housing release lever hole. Then remove release lever.
B2M0174A
5
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