Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual ENGINE SECTION ENGINE AND TRANSMISSION MOUNTING SYSTEM MSA5TCD96L6063
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2-11 SERVICE PROCEDURE
2. Engine
2. Engine
A: REMOVAL
1. Set the vehicle on lift arms.
2. Open front hood and support with a stay.
3. Release fuel pressure.
4. Disconnect battery cable and remove battery from vehicle.
5. Drain coolant.
6. Remove cooling system.
With A/C
7. Collect refrigerant, and remove pressure hoses.
8. Remove air intake system.
9. Remove canister and bracket.
10. Disconnect connectors, cables and hoses.
11. Remove power steering pump from bracket.
12. Remove front exhaust pipe and center exhaust pipe.
13. Remove nuts which hold lower side of transmission to
engine.
14. Remove nuts which install front cushion rubber onto front
crossmember.
AT model
15. Separate torque converter from drive plate.
16. Remove pitching stopper.
17. Disconnect fuel delivery hose, return hose and evaporation
hoses.
18. Support engine with a lifting device and wire ropes.
19. Support transmission with a garage jack.
20. Remove bolts which hold upper side of transmission to
engine.
21. Remove engine from vehicle.
8
SERVICE PROCEDURE 2-11
2. Engine
1) Set the vehicle on lift arms.
2) Open front hood fully and support with stay.
3) Release fuel pressure.
(1) Disconnect fuel tank connector.
(2) Start the engine, and run until it stalls.
(3) After the engine stalls, crank it for five seconds
more.
(4) Turn ignition switch to "OFF".
G2M0341
4) Disconnect battery cables and remove battery from
vehicle.
G6M0095
5) Drain coolant.
Set container under the vehicle, and remove drain cock
from radiator.
B2M0015A
6) Remove cooling system.
(1) Disconnect radiator fan motor connector.
(2) Disconnect radiator outlet hose from thermostat
cover.
G2M0263
9
2-11 SERVICE PROCEDURE
2. Engine
(3) Disconnect ATF cooler hoses from pipes. (AT
model)
B2M0016A
(4) Remove V-belt cover.
B2M0017
(5) Disconnect radiator inlet hose from radiator.
G2M0267
(6) Remove radiator upper bracket, and remove radia-
tor assembly from vehicle.
G2M0220
7) Collect refrigerant, and remove pressure hoses. (With
A/C)
(1) Place and connect the attachment hose to the
refrigerant recycle system.
(2) Collect refrigerant from A/C system.
10
SERVICE PROCEDURE 2-11
2. Engine
(3) Disconnect A/C pressure hoses from A/C compres-
sor.
G2M0270
8) Remove air intake system.
(1) Disconnect connector from mass air flow sensor.
(2) Remove air intake duct with air cleaner upper
cover, and remove air cleaner element.
G2M0271
9) Remove canister and bracket.
G2M0272
11
2-11 SERVICE PROCEDURE
2. Engine
10) Disconnect connectors, cables and hoses.
(1) Disconnect the following connectors.
k Front oxygen sensor connector
1
k Engine harness connectors
2
k Engine ground terminal
3
k Alternator connector and terminal
4
k A/C compressor connectors (With A/C)
5
B2M0018A
12
SERVICE PROCEDURE 2-11
2. Engine
B2M0020A B2M0019A
B2M0021 B2M0022
13
2-11 SERVICE PROCEDURE
2. Engine
(2) Disconnect the following cables.
k Accelerator cable
1
k Cruise control cable (With cruise control)
2
k Clutch release spring (MT model)
3
k Clutch cable (MT model)
4
B2M0018B
G2M0280 G2M0279
14
SERVICE PROCEDURE 2-11
2. Engine
(3) Disconnect the following hoses.
k Brake booster vacuum hose
1
k Heater inlet and outlet hoses
2
B2M0018C
B2M0026A B2M0027
15
2-11 SERVICE PROCEDURE
2. Engine
11) Remove power steering pump from bracket.
(1) Loosen lock bolt and slider bolt, and remove front
side V-belt.
G2M0286
(2) Remove pipe with bracket from intake manifold.
B2M0340
(3) Remove bolts which install power steering pump
from bracket.
B2M0334
(4) Place power steering pump on the right side wheel
apron.
B2M0029
12) Remove front exhaust pipe and center exhaust pipe.
(1) Lift-up the vehicle.
(2) Remove nuts which install front exhaust pipe onto
engine.
G2M0290
16
SERVICE PROCEDURE 2-11
2. Engine
(3) Disconnect connector from rear oxygen sensor.
B2M0335
(4) Separate center exhaust pipe from rear exhaust
pipe.
G2M0291
(5) Remove bolt which installs center exhaust pipe on
hunger bracket.
(6) Take off front and center exhaust pipes.
CAUTION:
Exhaust pipe will drop when all bolts are removed. So,
hold it when removing the last bolt.
B2M0313
13) Remove nuts which hold lower side of transmission to
engine.
G2M0292
14) Remove nuts which install front cushion rubber onto
front crossmember.
G2M0293
17
2-11 SERVICE PROCEDURE
2. Engine
15) Separate torque converter from drive plate. (AT model)
(1) Lower the vehicle.
(2) Remove service hole plug.
(3) Remove bolts which hold torque converter to drive
plate.
(4) Remove other bolts while rotating the engine using
ST.
ST 499977000 CRANK PULLEY WRENCH
G2M0294
16) Remove pitching stopper.
G2M0295
17) Disconnect fuel delivery hose, return hose and evapo-
ration hose.
CAUTION:
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